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Wheeling Pittsburgh Corp/DE · 10-Q · For 9/30/07

Filed On 11/6/07 8:44pm ET   ·   SEC File 0-50300   ·   Accession Number 1193125-7-237135

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11/07/07  Wheeling Pittsburgh Corp/DE       10-Q        9/30/07    5:90                                     RR Donnelley/FA

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11st Page
"Table of Contents
"Condensed Consolidated Statements of Operations (Unaudited)
"Condensed Consolidated Balance Sheets (Unaudited)
"Condensed Consolidated Statements of Cash Flows (Unaudited)
"Condensed Consolidated Statements of Changes in Stockholders Equity (Unaudited)
"Notes to Condensed Consolidated Financial Statements (Unaudited)
"Management s Discussion and Analysis of Financial Condition and Results of Operations
"Quantitative and Qualitative Disclosures About Market Risk
"Controls and Procedures
"Legal Proceedings
"Risk Factors
"Exhibits
"Signatures

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  Form 10-Q  
Table of Contents

UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

FORM 10-Q

 

x QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the quarterly period ended September 30, 2007

OR

 

¨ TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the transition period from                     to                     

Commission File Number 000-50300

WHEELING-PITTSBURGH CORPORATION

(Exact name of registrant as specified in its charter)

 

DELAWARE   55-0309927
(State of Incorporation)   (I.R.S. Employer Identification No.)
1134 Market Street, Wheeling, WV   26003
(Address of principal executive offices)   (Zip code)

Registrant’s telephone number, including area code: (304) 234-2400

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes  þ     No  ¨

Indicate by check mark if the registrant is a large accelerated filer, an accelerated filer, or a non-accelerated filer. See definition of “accelerated filer and large accelerated filer” in Rule 12b-2 of the Exchange Act. (Check one):

Large accelerated filer  ¨                Accelerated filer  þ                Non-accelerated filer  ¨

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Act). Yes   ¨    No  þ

Applicable only to issuers involved in bankruptcy proceedings during the preceding five years:

Indicate by check mark whether the registrant has filed all documents and reports required to be filed by Section 12, 13 or 15(d) of the Securities Exchange Act of 1934 subsequent to the distribution of securities under a plan confirmed by a court. Yes  þ    No  ¨

The registrant had 15,371,178 shares of its common stock, par value $0.01 per share, issued and outstanding as of October 31, 2007.

 



Table of Contents

 TABLE OF CONTENTS

 

          Page

PART I - FINANCIAL INFORMATION

  

Item 1.

   Financial Statements:   
   Condensed Consolidated Statements of Operations (Unaudited)    1
   Condensed Consolidated Balance Sheets (Unaudited)    2
   Condensed Consolidated Statements of Cash Flows (Unaudited)    3
   Condensed Consolidated Statements of Changes in Stockholders’ Equity (Unaudited)    4
   Notes to Condensed Consolidated Financial Statements (Unaudited)    5

Item 2.

   Management’s Discussion and Analysis of Financial Condition and Results of Operations    23

Item 3.

   Quantitative and Qualitative Disclosures About Market Risk    38

Item 4.

   Controls and Procedures    39

PART II - OTHER INFORMATION

  

Item 1.

   Legal Proceedings    40

Item 1A.

   Risk Factors    40

Item 6.

   Exhibits    41

SIGNATURES

   42


Table of Contents

PART I - FINANCIAL INFORMATION

 

Item 1. Financial Statements

 WHEELING-PITTSBURGH CORPORATION AND SUBSIDIARIES

Condensed Consolidated Statements of Operations (Unaudited)


(Dollars in thousands, except per share amounts)

 

     Quarter Ended
September 30,
    Nine Months Ended
September 30,
 
     2007     2006     2007     2006  

Revenues:

        

Net sales, including sales to affiliates of $71,616, $104,505, $193,447 and $287,751

   $ 393,028     $ 482,731     $ 1,257,726     $ 1,413,634  
                                

Cost and expenses:

        

Cost of sales, including cost of sales to affiliates of $76,995, $87,578, $207,631 and $264,513

     409,573       427,401       1,300,129       1,280,903  

Depreciation and amortization expense

     9,985       9,315       28,801       26,452  

Selling, general and administrative expense

     18,860       20,755       62,511       61,830  
                                

Total cost and expenses

     438,418       457,471       1,391,441       1,369,185  
                                

Operating (loss) income

     (45,390 )     25,260       (133,715 )     44,449  

Interest expense and other financing costs

     (10,851 )     (6,788 )     (30,543 )     (19,963 )

Other (loss) income

     (104 )     4,749       6,428       11,403  
                                

(Loss) income before income taxes and minority interest

     (56,345 )     23,221       (157,830 )     35,889  

Income tax provision

     196       6,341       196       11,574  
                                

(Loss) income before minority interest

     (56,541 )     16,880       (158,026 )     24,315  

Minority interest

     —         472       —         256  
                                

Net (loss) income

   $ (56,541 )   $ 17,352     $ (158,026 )   $ 24,571  
                                

(Loss) earnings per share:

        

Basic

   $ (3.68 )   $ 1.18     $ (10.31 )   $ 1.68  

Diluted

   $ (3.68 )   $ 1.16     $ (10.31 )   $ 1.66  

Weighted average shares (in thousands):

        

Basic

     15,354       14,752       15,325       14,600  

Diluted

     15,354       14,972       15,325       14,811  

Note:

The condensed consolidated statements of operations for the quarter and nine months ended September 30, 2007, the condensed consolidated balance sheet at September 30, 2007 and the condensed consolidated statement of cash flows for the nine months ended September 30, 2007 do not include Mountain State Carbon, LLC (see Note 1).

The accompanying notes are an integral part of the consolidated financial statements.

 

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Table of Contents

 WHEELING-PITTSBURGH CORPORATION AND SUBSIDIARIES

Condensed Consolidated Balance Sheets (Unaudited)


(Dollars in thousands)

 

     September 30,
2007
    December 31,
2006
 

Assets

    

Current assets:

    

Cash and cash equivalents

   $ 10,375     $ 21,842  

Accounts receivables, less allowance for doubtful accounts of of $2,281 and $2,882

     157,949       138,513  

Inventories

     241,387       212,221  

Prepaid expenses and other current assets

     11,641       27,911  
                

Total current assets

     421,352       400,487  

Investment in and advances to affiliated companies

     130,811       53,585  

Property, plant and equipment, less accumulated depreciation of $127,504 and $114,813

     444,869       626,210  

Deferred income tax benefits

     22,732       30,537  

Restricted cash

     —         2,163  

Other intangible assets, less accumulated amortization of $2,165 and $2,136

     30       255  

Other assets

     7,035       9,308  
                

Total assets

   $ 1,026,829     $ 1,122,545  
                

Liabilities

    

Current liabilities:

    

Accounts payable, including book overdrafts of $10,297 and $13,842

   $ 184,834     $ 99,536  

Short-term debt

     165,900       110,000  

Payroll and employee benefits payable

     42,397       34,766  

Accrued income and other taxes

     7,648       10,333  

Deferred income taxes payable

     22,732       30,537  

Accrued interest and other current liabilities

     24,501       10,257  

Convertible debt, net of discount of $6,341 (see Note 15)

     66,659       —    

Long-term debt due in one year (see Note 15)

     232,567       32,119  
                

Total current liabilities

     747,238       327,548  

Long-term debt, less amount due in one year

     6,256       254,961  

Employee benefits

     123,380       121,953  

Other liabilities

     12,488       25,600  
                

Total liabilities

     889,362       730,062  
                

Minority interest in consolidated subsidiary

     —         106,290  
                

Stockholders’ equity

    

Preferred stock - $.001 par value; 20,000,000 shares authorized; no shares issued or outstanding

     —         —    

Common stock - $.01 par value; 80,000,000 shares authorized; 15,364,382 and 15,274,796 issued; 15,357,716 and 15,268,130 shares outstanding

     154       153  

Additional paid-in capital

     302,001       289,903  

Accumulated deficit

     (162,185 )     (4,159 )

Treasury stock, 6,666 shares, at cost

     (100 )     (100 )

Accumulated other comprehensive (loss) income

     (2,403 )     396  
                

Total stockholders’ equity

     137,467       286,193  
                

Total liabilities and stockholders’ equity

   $ 1,026,829     $ 1,122,545  
                

The accompanying notes are an integral part of the consolidated financial statements.

 

2


Table of Contents

 WHEELING-PITTSBURGH CORPORATION AND SUBSIDIARIES

Condensed Consolidated Statements of Cash Flows (Unaudited)


(Dollars in thousands)

 

     Nine Months Ended
September 30,
 
     2007     2006  

Cash flows from operating activities:

    

Net (loss) income

   $ (158,026 )   $ 24,571  

Adjustments to reconcile net (loss) income to cash used in operating activities:

    

Depreciation and amortization expense

     28,801       26,452  

VEBA, profit sharing and other stock transactions

     614       10,832  

Other postretirement benefits

     (1,265 )     (1,238 )

Deferred compensation and stock options

     2,000       2,459  

Amortization of debt discount

     2,726       —    

Dividends, net of equity income of affiliated companies

     3,832       1,242  

Interest paid in-kind

     964       940  

Loss (gain) on disposition of assets

     500       (405 )

Deferred income taxes

     196       11,458  

Minority interest

     —         (256 )

Other

     31       42  

Changes in current assets and current liabilities:

    

Accounts receivable

     (23,674 )     (72,476 )

Inventories

     (38,803 )     (47,406 )

Other current assets

     14,107       1,003  

Accounts payable

     107,214       (4,717 )

Other current liabilities

     20,809       2,105  

Other assets and liabilities, net

     2,185       6,466  
                

Net cash used in operating activities

     (37,789 )     (38,928 )
                

Cash flows from investing activities:

    

Payments from affiliates

     4,773       1,875  

Investment in affiliates

     (24,887 )     (462 )

Cash transfer to deconsolidated affiliate (see Note 16)

     (11,159 )     —    

Capital expenditures

     (21,388 )     (81,910 )

Change in restricted cash used to fund capital expenditures

     —         7,027  

Proceeds from sale of assets

     1,210       522  
                

Net cash used in investing activities

     (51,451 )     (72,948 )
                

Cash flows from financing activities:

    

Book overdraft

     (2,293 )     (10,120 )

Net change in short-term debt

     55,900       92,800  

Borrowing of long-term debt

     73,000       —    

Repayment of long-term debt

     (49,252 )     (22,473 )

Minority interest investment in subsidiary

     —         60,000  

Stock options exercised

     418       —    
                

Net cash provided by financing activities

     77,773       120,207  
                

(Decrease) increase in cash and cash equivalents

     (11,467 )     8,331  

Cash and cash equivalents, beginning of period

     21,842       8,863  
                

Cash and cash equivalents, end of period

   $ 10,375     $ 17,194  
                

The accompanying notes are an integral part of the consolidated financial statements.

 

3


Table of Contents

 WHEELING-PITTSBURGH CORPORATION AND SUBSIDIARIES

Condensed Consolidated Statements of Changes in Stockholders’ Equity (Unaudited)


(Dollars in thousands)

 

     Compre-
hensive
(Loss)
Income
    Common
Stock
   Additional
Paid-in
Capital
   Accumu-
lated
Deficit
    Treasury
Stock
    Accumu-
lated Other
Comprehen-
sive (Loss)
Income
    Total  

Balance, December 31, 2005

     $ 147    $ 276,097    $ (10,640 )   $ (100 )   $ —       $ 265,504  

Net income

   $ 6,481       —        —        6,481         —         6,481  
                      

Stock issued:

                

Employee benefit plans

       6      10,986      —         —         —         10,992  

Stock options exercised

       —        262      —         —         —         262  

Stock-based compensation

       —        2,232      —         —         —         2,232  

Stock option grants

       —        326      —         —         —         326  

Adjustment to initially apply

                

FASB Statement No. 158 without tax effect

       —        —        —         —         396       396  
                                                

Balance, December 31, 2006

       153      289,903      (4,159 )     (100 )     396       286,193  

Comprehensive loss:

                

Net loss

   $ (158,026 )     —        —        (158,026 )     —         —         (158,026 )

Amortization of:

                

Actuarial loss

     710       —        —        —         —         710       710  

Prior service cost (benefit)

     (3,509 )     —        —        —         —         (3,509 )     (3,509 )
                      

Comprehensive loss

   $ (160,825 )              
                      

Stock issued:

                

Employee benefit plans

       1      613      —         —         —         614  

Stock options exercised

       —        418      —         —         —         418  

Stock-based compensation

       —        1,806      —         —         —         1,806  

Stock option grants

       —        194      —         —         —         194  

Convertible debt - beneficial conversion feature

       —        9,067      —         —         —         9,067  
                                                

Balance, September 30, 2007

     $ 154    $ 302,001    $ (162,185 )   $ (100 )   $ (2,403 )   $ 137,467  
                                                

 


 

     Issued    Treasury    Outstanding

Share Activity:

        

Balance, December 31, 2005

   14,686,354    6,666    14,679,688

Shares issued - employee benefit plans

   559,477    —      559,477

Stock options exercised

   28,965    —      28,965
              

Balance, December 31, 2006

   15,274,796    6,666    15,268,130

Shares issued - employee benefit plans

   68,184    —      68,184

Stock options exercised

   21,402    —      21,402
              

Balance, September 30, 2007

   15,364,382    6,666    15,357,716
              

The accompanying notes are an integral part of the consolidated financial statements.

 

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Table of Contents

 Notes to Condensed Consolidated Financial Statements (Unaudited)


(Dollars in thousands, except per share amounts)

 

1. Basis of Presentation

The condensed consolidated financial statements of Wheeling-Pittsburgh Corporation and subsidiaries (WPC or the Company) are unaudited. In the opinion of management, these financial statements reflect all recurring adjustments necessary to present fairly the consolidated financial position of the Company and the results of its operations and the changes in its cash flows for the periods presented.

The condensed consolidated financial statements of the Company have been prepared assuming that the Company will continue as a going concern. During the nine months ended September 30, 2007, the Company incurred an unexpected substantial net loss, used a substantial amount of cash for operating and investing activities and had a working capital deficiency at September 30, 2007. Further, based on management’s current projected results of operations, it is more likely than not that the Company will not be able to comply with the fixed charge coverage ratio covenant under its term loan agreement, as amended, which will become effective again as of April 1, 2008. Management anticipates that the Company may require additional liquidity in the foreseeable future. Additionally, the Company’s independent registered public accounting firm included an explanatory paragraph in its report on the consolidated financial statements included in the Company’s Form 10-K/A for the year ended December 31, 2006 that indicated that there is substantial doubt about the Company’s ability to continue as a going concern.

This situation could be mitigated if operating results improve as a result of higher sales volume and/or pricing, including the sale of processed purchased slabs at competitive costs, or through operating cost or productivity improvements or if additional financing is obtained. Additional financing might include, but not be limited to, (i.) the proposed combination of the Company with Esmark Incorporated (Esmark), (ii.) amending the Company’s revolving credit facility to allow for access to additional availability, (iii.) refinancing of the Company’s term loan agreement to eliminate or modify the existing financial covenant, (iv.) an equity or rights offering under the Company’s existing $125 million shelf registration statement, (v.) raising additional capital through a private placement offering, or (vi.) the sale of assets. Management cannot, at this time, give any assurance that the proposed combination with Esmark will be approved, that operating results will improve or that the Company will be able to obtain additional financing.

The Company owns a 50% voting and non-voting interest in Mountain State Carbon, LLC (MSC), a joint venture. From inception of the joint venture through December 31, 2006, the Company was identified as the primary beneficiary of the joint venture, and as such, included the accounts of MSC in its consolidated financial statements. As a result of certain joint venture agreement provisions which became operative on January 1, 2007, the Company’s variable interest in the joint venture will no longer absorb a majority of the joint venture’s expected losses or receive a majority of the joint venture’s expected residual returns. As a result, the accounts of MSC were no longer included in the consolidated financial statements of the Company effective January 1, 2007.

These financial statements, including notes thereto, have been prepared in accordance with applicable rules of the Securities and Exchange Commission and do not include all of the information and disclosures required by generally accepted accounting principles in the United States of America for complete financial statements. The results reported in these financial statements may not be indicative of the results that may be expected for the entire year. This Form 10-Q should be read in conjunction with the Company’s Form 10-K and Form 10-K/A for the year ended December 31, 2006.

 

2. New Accounting Standards

The Financial Accounting Standards Board (FASB) issued FASB Staff Position (FSP) No. FIN 48-1, “Definition of Settlement in FASB Interpretation No. 48”, in May 2007. FSP No. 48-1 amended FASB Interpretation No. 48, “Accounting for Uncertainty in Income Taxes”, to provide guidance on how an enterprise should determine whether a tax position is effectively settled for the purpose of recognizing previously unrecognized tax benefits. This staff position had no material impact on the Company’s financial statements.

 

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Table of Contents

The FASB issued Statement of Financial Accounting Standards (FASB) No. 159, “The Fair Value Option for Financial Assets and Financial Liabilities”, in February 2007. FASB No. 159 permits entities to choose to measure many financial instruments and certain other items at fair value. FASB No. 159 is effective for the fiscal years beginning after November 15, 2007. The Company is currently assessing the impact of this statement on its financial statements.

The FASB issued FASB No. 157, “Fair Value Measurement”, in September 2006. FASB No. 157 defines fair value, established a framework for measuring fair value in accordance with existing generally accepted accounting principles and expands disclosures about fair value measurements. FASB No. 157 is effective for fiscal years beginning after November 15, 2007. The Company is currently assessing the impact of this statement on its financial statements.

 

3. Business Segment

The Company is engaged in one line of business and operates one business segment, the production, processing, fabrication and sale of steel and steel products. The Company has a diverse customer base, substantially all of which is located in the United States. All of the Company’s operating assets are located in the United States.

 

4. Transactions with Affiliates and Related Parties

The Company owns 35.7% of the outstanding common stock of Wheeling-Nisshin, Inc. (Wheeling-Nisshin), which is accounted for using the equity method of accounting. The Company had sales to Wheeling-Nisshin of $43,950 and $81,211 during the quarters ended September 30, 2007 and 2006, respectively, and $125,849 and $220,262 during the nine months ended September 30, 2007 and 2006, respectively. Management believes that sales to Wheeling-Nisshin are made at prevailing market prices. During the nine months ended September 30, 2006, the Company purchased steel slabs from Wheeling-Nisshin, at prevailing market prices, in the amount of $28,585. The Company reported dividends from Wheeling-Nisshin of $7,500 and $10,715 during the nine months ended September 30, 2007 and 2006, respectively. At September 30, 2007 and December 31, 2006, the Company had accounts receivable due from Wheeling-Nisshin of $3,794 and $1,853, respectively, and had accounts payable to Wheeling-Nisshin of $456 and $147, respectively.

The Company owns 50.0% of the outstanding common stock of Ohio Coatings Corporation (OCC), which is accounted for using the equity method of accounting. The Company had sales to OCC of $22,105 and $20,905 during the quarters ended September 30, 2007 and 2006, respectively, and $49,712 and $64,481 during the nine months ended September 30, 2007 and 2006, respectively. Management believes that sales to OCC are made at prevailing market prices. At September 30, 2007 and December 31, 2006, the Company had accounts receivable due from OCC of $9,068 and $3,461, respectively, and had accounts payable to OCC of $99 at September 30, 2007. At September 30, 2007 and December 31, 2006, the Company had a loan receivable due from OCC of $5,375 and $5,625, respectively, which bears interest at a variable rate, which currently approximates 7.7%. The Company recorded interest income on the loan receivable of $136 and $83 during the quarters ended September 30, 2007 and 2006, respectively, and $309 and $309 during the nine months ended September 30, 2007 and 2006, respectively. The Company received principal payments on the loan receivable of $250 and $1,875 during the nine months ended September 30, 2007 and 2006, respectively.

The Company owns a 50% voting and non-voting capital interest in Mountain State Carbon, LLC (MSC), a joint venture, which is accounted for using the equity method of accounting. Through December 31, 2006, the accounts of MSC were included in the consolidated financial statements of the Company (see Note 16). The Company acquired coke from MSC at cost, as defined by a coke supply agreement, plus 5% through June 2007. Effective July 1, 2007, the Company acquires coke from MSC at cost, as defined by a coke supply agreement, without considering depreciation expense as a cost and without a 5% markup. During the quarter and nine months ended September 30, 2007, the Company acquired coke and coke-related products from MSC in the amount of $31,168 and $90,791, respectively. The Company provides services to MSC under a management agreement and an operating agreement. During the quarter and nine months ended September 30, 2007, the Company billed MSC $9,736 and $29,647, respectively, for such services. At September 30, 2007, the Company had accounts payable to MSC of $9,220 and had accounts receivable due from MSC of $186. As of January 1, 2007, the Company had a note receivable of $4,523 due from MSC, which bore interest at the prime

 

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rate, plus 1.25%. The Company recorded interest income on the note receivable of $66 and $206 during the quarter and nine months ended September 30, 2007. The Company received principal payments on the note receivable of $4,523 during the nine months ended September 30, 2007. During the nine months ended September 30, 2007, the Company received dividends from MSC of $2,000 and made capital contributions to MSC of $24,223.

The Company owns 49% of the outstanding common stock of Feralloy-Wheeling Specialty Processing, Co. (Feralloy), which is accounted for using the equity method of accounting. During the nine months ended

September 30, 2006, the Company received dividends form Feralloy of $147.

The Company owns 50% of the outstanding common stock of Jensen Bridge & Roofing Company, LLC (Jensen Bridge), a joint venture, and 50% of the outstanding common stock of Avalon Metal Roofing and Building Components, LLC (Avalon), a joint venture. These joint ventures are accounted for using the equity method of accounting. The Company had sales to these joint ventures during the quarters ended September 30, 2007 and 2006 of $1,996 and $2,389, respectively, and $3,456 and $3,008 during the nine months ended September 30, 2007 and 2006, respectively. Management believes that sales to these joint ventures are made at prevailing market prices. At September 30, 2007 and December 31, 2006, the Company had accounts receivable due from these joint ventures of $1,810 and $1,369, respectively. During the nine months ended September 30, 2007 and 2006, the Company made capital contributions to these joint ventures of $1,062 (including $1,000 in the form of inventory) and $462, respectively.

During the quarter and nine months ended September 30, 2007, the Company had sales to its proposed business combination partner, Esmark and its affiliates of $3,565 and $14,430, respectively. Management believes that sales to Esmark are made at prevailing market prices. The Company had accounts receivable due from Esmark of $1,004 at September 30, 2007 and had accounts payable to Esmark of $3,196 at September 30, 2007 related to the purchase of steel slabs. During the quarter and nine months ended September 30, 2007, the Company incurred costs under a raw material guarantee agreement with Esmark of $770, which was included in accrued other current liabilities at September 30, 2007.

During the quarter ended September 30, 2007, the Company and Esmark each acquired an initial 50% interest in E2 Acquisition Corporation. The Company’s interest was acquired in exchange for incremental costs incurred of $602 in connection with the formation of E2 Acquisition Corporation. E2 Acquisition Corporation conducted no operations through September 30, 2007. E2 Acquisition Corporation, with substantial additional third party investment, anticipates acquiring the assets of the Sparrows Point steel-making facility during the fourth quarter of 2007. Upon the closing of the Sparrows Point acquisition, it is anticipated that the Company and Esmark will individually and collectively have a small minority interest in E2 Acquisition Corporation.

 

5. Insurance Recovery

During the quarter ended September 30, 2007, the Company received $9,500 in final settlement of a business interruption insurance claim relating to an insurable event that occurred in December 2004. This amount was accrued and recorded as a reduction of cost of goods sold during the quarter ended June 30, 2007. In addition, $6,116 was received in partial settlement of this claim during the quarter ended March 31, 2007 which was recorded as a reduction of cost of goods sold in the fourth quarter of 2006. During the nine months ended September 30, 2006, the Company received $12,659 in partial settlement of the same insurance claim. Of this amount, $7,299 was recorded as a reduction of cost of goods sold during the quarter ended March 31, 2006 and $5,360 was recorded as a reduction of cost of goods sold in the fourth quarter of 2005. Business interruption insurance recoveries are recorded in the period in which a sworn statement of proof of loss is received from the insurance carriers or the insurance carrier otherwise acknowledges an obligation to pay and collectibility is assured.

 

6. Share-Based Payments

The Company adopted FASB No. 123 (revised 2004), “Share-Based Payment”, in the first quarter of 2005 and elected to apply the statement using the modified retrospective method.

 

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Non-vested restricted stock:

The Company maintains a non-vested restricted stock plan pursuant to which it granted 500,000 shares of its common stock to selected key employees on July 31, 2003. All shares granted under this plan, net of forfeitures, fully vested in August 2006. In March 2005, the Company granted 10,500 shares of common stock to certain employees under its management stock incentive plan, all of which fully vested in August 2006. No non-vested restricted stock was outstanding at September 30, 2007 and December 31, 2006 and there was no activity relative to non-vested restricted stock during the nine months ended September 30, 2007.

Compensation expense under these plans is measured as being equal to the grant date fair value of the non-vested restricted stock issued, amortized over the vesting or requisite service period for each grant. No compensation expense related to these plans was recognized during the quarter and nine months ended September 30, 2007. Compensation expense related to these plans amounted to $228 and $1,609 during the quarter and six months ended September 30, 2006, respectively.

Stock options:

The Company maintains a management stock incentive plan pursuant to which it granted stock options to non-employee directors of the Company for 6,424 and 5,747 shares of its common stock during the quarters ended September 30, 2007 and 2006, respectively, at an exercise price of $17.13 and $19.14 per share, respectively. The Company granted stock options for 15,655 and 15,947 shares of its of common stock during the nine months ended September 30, 2007 and 2006, respectively, at a weighted average exercise price of $21.09 and $20.40, respectively. The options were granted at a price equal to the average stock price for a five-day period ending on the date of grant, vest upon receipt, are exercisable at the option of the holder and lapse ten years from the date of grant. If a non-employee director of the Company terminates association with the Company, outstanding stock options expire within 90 days from the date of such termination if not otherwise exercised. During the nine months ended September 30, 2007, proceeds of $418 were received from the exercise of 21,402 stock options. No stock options were exercised during the nine months ended September 30, 2006. During the nine months ended September 30, 2007, stock options for 15,564 shares of Company common stock expired.

The grant date fair value of stock options granted under the plan is estimated using the Black-Scholes pricing model. The grant date fair value of stock options granted during the quarters ended September 30, 2007 and 2006 was $7.15 and $11.50 per share, respectively, and the weighted average grant date fair value of stock options granted during the nine months ended September 30, 2007 and 2006 was $12.39 and $14.97, respectively, determined using the following assumptions:

 

     Quarter Ended
September 30,
    Nine Months Ended
September 30,
 
     2007     2006     2007     2006  

Average risk-free interest rate

   4.64 %   4.93 %   4.73 %   4.98 %

Expected dividend yield

   0.00 %   0.00 %   0.00 %   0.00 %

Expected volatility

   74.61 %   82.13 %   75.36 %   83.40 %

Expected life (years)

   5     5     5     5  

The Company previously used a ten-year expected life assumption relative to stock options, which was equal to the term of the stock options issued. During the quarter ended September 30, 2006, the Company changed this expected life assumption to five years, which is a simple average of the vesting period and the term of the stock options issued. The effect of this change on previously reported amounts was not material.

 

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A summary of activity under this plan as of September 30, 2007 and changes during the nine months then ended is as follows:

 

     Shares     Weighted
Average
Exercise
Price
   Aggregate
Intrinsic
Value

Outstanding, December 31, 2006

   56,187     $ 20.58   

Granted

   15,655       21.09   

Exercised

   (21,402 )     19.53   

Expired

   (15,564 )     26.86   
               

Outstanding, September 30, 2007

   34,876     $ 18.65    $ 103
                   

Exercisable, September 30, 2007

   34,876     $ 18.65    $ 103
                   

Compensation expense under this plan is equal to the fair value of the stock options granted on the grant date. The Company recorded compensation expense relative to stock options of $46 and $66 during the quarters ended September 30, 2007 and 2006, respectively, and $194 and $239 during the nine months ended September 30, 2007 and 2006, respectively.

Stock unit awards:

The Company grants stock unit service awards and stock unit performance awards under its management stock incentive plan. Stock unit service awards vest to each individual based solely on service, subject to forfeiture. Stock unit performance awards vest to each individual based on a combination of service and market performance. In general, market performance is determined based on a comparison of the annualized total shareholder return of the Company’s stock, as defined by the plan, as compared to the percentage increase in the Dow Jones US Steel Index. Each stock unit award is equivalent to one share of common stock of the Company. The Company, at its sole discretion, has the option of settling stock unit awards in cash or by issuing common stock or a combination of both. Stock unit awards granted under the plan are not subject to retirement eligible provisions.

The grant date fair value of stock unit service awards is measured as being equal to the fair value of the Company’s common stock on the date of grant. No stock unit service awards were granted during the quarters ended September 30, 2007 and 2006. The Company granted 212,635 and 145,998 stock unit service awards during the nine months ended September 30, 2007 and 2006, respectively, at a weighted average grant date fair value of $19.52 and $18.86 per stock unit service award, respectively.

The grant date fair value of stock unit performance awards is estimated using a lattice-based valuation model. No stock unit performance awards were granted during the quarters ended September 30, 2007 and 2006. The Company granted 103,339 stock unit performance awards during the nine months ended September 30, 2006 at a weighted average grant date fair value of $21.67 per stock unit performance award, determined using the following assumptions:

 

Average risk-free interest rate

   4.80 %

Expected dividend yield

   0.00 %

Expected volatility

   68.00 %

Expected life (years)

   3  

Expected turnover rate

   10.00 %

 

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A summary of activity under this plan as of September 30, 2007 and changes during the nine months then ended is as follows:

 

     Units/
Shares
    Weighted
Average
Grant Date
Fair Value

Balance, December 31, 2006

   282,061     $ 18.82

Granted

   212,635       19.52

Forfeited

   (38,646 )     20.26

Vested

   (69,458 )     18.60
            

Balance, September 30, 2007

   386,592     $ 19.10
            

Stock unit awards outstanding at September 30, 2007 vest, subject to forfeiture and certain change of control transactions, as follows:

 

Quarter Ended
Grant Date

  

Stock Unit Type

   Units   

Vesting Date/Period

March 31, 2006    Service award    17,872    March 31, 2008
March 31, 2006    Service award    8,947    March 31, 2009
March 31, 2006    Performance award    26,814    March 31, 2009
December 31, 2006    Service award    171,000    Annually over three years
March 31, 2007    Service award    84,459    Quarterly through December 31, 2008
March 31, 2007    Service award    47,500    Annually over three years
June 30, 2007    Service award    30,000    Annually over three years
          

Total

      386,592   
          

Compensation expense for stock unit awards is equal to the grant date fair value of the stock unit awards, amortized over the requisite service period for the entire award, using the straight-line method. Compensation expense relative to stock unit awards amounted to $829 and $323 for the quarters ended September 30, 2007 and 2006, respectively, and $2,246 and $611 for the nine months ended September 30, 2007 and 2006, respectively. At September 30, 2007, deferred compensation expense relative to stock unit awards amounted to $5,895. This amount will be amortized to expense over the requisite service period for each award.

The Company authorized and issued 500,000 shares of restricted stock under its non-vested restricted stock plan of which 6,666 shares were forfeited and remain available for issuance under the plan. The Company authorized 1,000,000 shares of common stock for issuance under its management stock incentive plan. At

September 30, 2007, 10,500 restricted shares of common stock have been issued under the management stock incentive plan, 85,243 options to acquire shares of common stock have been issued under the plan, net of expirations, and 456,050 stock unit awards have been issued under the plan, net of forfeitures.

 

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7. Pension and Other Postretirement Benefits

Net periodic cost for pension and other postretirement benefits was as follows:

 

     Quarter Ended
September 30,
    Nine Months Ended
September 30,
 
     2007     2006     2007     2006  

Components of net periodic cost:

        

Service cost

   $ 405     $ 495     $ 1,215     $ 1,345  

Interest cost

     1,515       1,456       4,547       4,368  

Expected return on assets

     (82 )     (102 )     (246 )     (307 )

Amortization of prior service credit

     (1,170 )     (1,169 )     (3,509 )     (3,508 )

Recognized actuarial loss

     237       272       710       814  
                                

Net periodic cost

   $ 905     $ 952     $ 2,717     $ 2,712  
                                

The Company made payments of $1,209 and $1,093 for other postretirement benefits during the quarters ended September 30, 2007 and 2006, respectively, and $3,542 and $3,498 during the nine months ended September 30, 2007 and 2006, respectively. Due to projected changes in the minimum funding standard, the Company currently expects to make contributions to its defined benefit pension plan of $1,800 during 2007. The Company expects to make payments of $4,683 for other postretirement benefits during 2007.

 

8. VEBA and Profit Sharing Expense

The Company incurred no VEBA or profit sharing expense during the quarter and nine months ended September 30, 2007. The Company incurred VEBA and profit sharing expense of $7,440 during the quarter ended September 30, 2006, of which $5,788 was settled by issuing common stock with the remaining portion being settled in cash. The Company incurred VEBA and profit sharing expense of $13,767 during the nine months ended September 30, 2006, of which $10,236 was settled by issuing common stock with the remaining portion being settled in cash.

 

9. Termination Costs

During the first quarter of 2007, the Company initiated a voluntary and involuntary termination plan to bring about an overall reduction in and reorganization of the salaried workforce. As a result, the Company incurred $4,363 for termination benefits under these plans during the nine months ended September 30, 2007, of which $2,131 has been paid through September 30, 2007.

 

10. Other Income

 

     Quarter Ended
September 30,
   Nine Months Ended
September 30,
     2007     2006    2007    2006

Equity income from affiliates

   $ (467 )   $ 3,974    $ 5,668    $ 9,620

Other income

     363       775      760      1,783
                            

Total

   $ (104 )   $ 4,749    $ 6,428    $ 11,403
                            

Equity income from affiliates included an equity loss from MSC of $1,433 for the quarter ended September 30, 2007 and included equity income from MSC of $3,446 for the nine months ended September 30, 2007. MSC was accounted for as a consolidated subsidiary of the Company prior to January 1, 2007 (see Note 1).

 

11. Income Taxes

The provision for income taxes for the quarter and nine months ended September 30, 2007 resulted from a return-to-accrual adjustment related to the year ended December 31, 2006. Under the provisions of Statement of Position 90-7, the utilization of pre-confirmation net operating loss carryforwards resulted in a deferred tax provision of $196 and a corresponding credit to other intangible assets. Otherwise, no income tax benefit was

 

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provided during the quarter and nine months ended September 30, 2007 as it was more likely than not that the losses incurred would not result in a reduction of future income taxes payable.

The Company adopted FASB Interpretation No. (FIN) 48 on January 1, 2007. Based on an analysis prepared by the Company, it was determined that the application of FIN 48 had no material effect on the recorded tax assets or liabilities of the Company. As a result, no cumulative effect adjustment was recorded as of January 1, 2007.

 

12. (Loss) Earnings Per Share

For the quarters and nine months ended September 30, 2007 and 2006, a reconciliation of the numerator and denominator for the calculation of basic and diluted (loss) earnings per share is as follows:

 

     Quarter Ended
September 30,
   Nine Months Ended
September 30,
     2007     2006    2007     2006

(Loss) income available to common shareholders

   $ (56,541 )   $ 17,352    $ (158,026 )   $ 24,571
                             

Weighed-average basic shares outstanding

     15,354       14,752      15,325       14,600

Dilutive effect of:

         

Non-vested restricted stock

     —         74      —         101

Stock options

     —         19      —         14

Stock unit awards

     —         127      —         96

Convertible debt

     —         —        —         —  
                             

Weighed-average diluted shares outstanding

     15,354       14,972      15,325       14,811
                             

Basic (loss) earnings per share

   $ (3.68 )   $ 1.18    $ (10.31 )   $ 1.68

Diluted (loss) earnings per share

   $ (3.68 )   $ 1.16    $ (10.31 )   $ 1.66

For the quarters ended September 30, 2007 and 2006, stock options for 34,876 and 29,588 shares of common stock, respectively, at a weighted average exercise price of $18.65 and $25.28 per share, respectively, were excluded from the computation of diluted earnings per share as their effect was anti-dilutive. For the nine months ended September 30, 2007 and 2006, stock options for 71,842 and 29,588 shares of common stock, respectively, at a weighted average exercise price of $20.69 and $25.28 per share, respectively, were excluded from the computation of diluted earnings per share as their effect was anti-dilutive. For the quarter and nine months ended September 30, 2007, 413,378 and 494,696 stock unit awards, respectively, were excluded from the computation of diluted earnings per share as their effect was anti-dilutive. For the quarter and nine months ended September 30, 2007, 3,650,000 shares of common stock into which debt is convertible were excluded from the computation of diluted earnings per share as their effect was anti-dilutive.

 

13. Inventories

Inventories are valued at the lower of cost or market value. Cost is determined by the last-in first-out (LIFO) method for substantially all inventories. Approximately 99% of inventories are valued using the LIFO method. Inventory consisted of the following:

 

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     September 30,
2007
    December 31,
2006
 

Raw materials

   $ 77,995     $ 44,189  

In-process

     211,193       212,315  

Finished products

     42,684       58,606  

Other materials and supplies

     47       46  
                

Total current cost

     331,919       315,156  

Excess of current cost over carrying cost

     (90,532 )     (102,935 )
                

Carrying cost

   $ 241,387     $ 212,221  
                

During the quarters and nine months ended September 30, 2007 and 2006, certain inventory quantities were reduced, resulting in liquidations of LIFO inventories carried at costs prevailing in prior periods. The effect was to decrease operating income by $781 and $404 for the quarters ended September 30, 2007 and 2006, respectively, and to increase operating income by $1,672 and $1,499 for the nine months ended September 30, 2007 and 2006, respectively.

 

14. Convertible Debt

On March 16, 2007, the Company issued convertible notes in the amount of $50,000 to certain institutional investors and certain stockholders of the Company. The notes are convertible into common stock of the Company upon consummation of a proposed business combination between the Company and Esmark at a price of $20.00 per share. If the proposed combination with Esmark is not consummated, the notes are convertible, at the option of the holders, into common stock of the Company at any time after December 31, 2007 at an adjusted, fair value conversion price that will not be more than $20.00 per share or less than $15.00 per share. The convertible notes are otherwise payable on November 15, 2008, subject to limitations in the Company’s term loan agreement and revolving credit facility, and accrue interest at an annual rate of 6%, payable quarterly in arrears. If the notes are not converted into common stock of the Company prior to January 1, 2008, interest is retroactively adjusted from the issuance date to 9% per annum. In June 2007, the Company adjusted the conversion price on $5,000 of these convertible notes to a fixed amount of $24.51, retroactively to March 16, 2007.

On the date of issuance of these convertible notes, the fair market value of the Company’s common stock was $24.03 per share. As a result, the beneficial conversion feature applicable to $45,000 of these convertible notes was computed to be $9,067. This amount was recorded as a discount against the face amount of the convertible notes and as a credit to additional paid-in capital. The debt discount will be amortized to interest expense over the term of these convertible notes which amounted to $1,283 and $2,726 for the quarter and nine months ended September 30, 2007, respectively.

On May 8, 2007, the Company issued $23,000 of senior unsecured exchangeable promissory notes in a private placement to certain unrelated institutional investors. Pursuant to the terms of the notes, the notes are exchangeable into the common stock of “New Esmark” upon consummation of a combination of the Company and Esmark at a price of $20.00 per share, or, if not consummated, the notes are payable in cash on November 15, 2008. Interest is payable in cash at an annual rate of 6%, payable quarterly in arrears. In the event that the combination is not consummated by January 1, 2008 or extended under the terms of the notes, the annual rate of interest will increase to 14% computed retroactively to the issuance date. If and when the combination of the Company and Esmark occurs, the beneficial conversion feature of these notes will be computed as being equal to the difference between the per share value of New Esmark common stock on the date of the combination and the conversion price of $20.00 per share. This amount will be recorded as interest expense at that time.

 

15. Short-term and Long-term Debt

During the nine months ended September 30, 2007, the Company incurred an unexpected substantial net loss, used a substantial amount of cash for operating and investing activities and had a working capital deficiency at September 30, 2007. Further, based on management’s current projected results of operations, it is more likely than not that the Company will not be able to comply with the fixed charge coverage ratio covenant under its

 

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term loan agreement, as amended, which will become effective again as of April 1, 2008. Management anticipates that the Company may require additional liquidity in the foreseeable future. Additionally, the Company’s independent registered public accounting firm included an explanatory paragraph in its report on the consolidated financial statements included in the Company’s Form 10-K/A for the year ended December 31, 2006 that indicated that there is substantial doubt about the Company’s ability to continue as a going concern.

Due to the probability that the Company may not be able to comply with the financial covenant under its term loan facility in the future, amounts outstanding under the Company’s term loan facility, amounting to $149,900, have been reclassified from a long-term obligation and reflected as a short-term obligation in the condensed consolidated balance sheet as of September 30, 2007. Additionally, all other long-term debt subject to cross-default or cross-acceleration provisions, amounting to $73,188, has been reclassified as a short-term obligation as of September 30, 2007, as well as all outstanding convertible debt, net of discount, amounting to $66,659.

The Company’s management does not believe, after consultation with legal counsel, that a material adverse effect has occurred under its loan agreements due to (i.) recent losses, (ii.) the going concern modification included as an explanatory paragraph in its independent registered public accounting firm’s opinion, and/or (iii.) its probable non-compliance with the fixed charge coverage ratio under the term loan agreement, as amended, which will become effective again as of April 1, 2008. However, there can be no assurance that the lenders under the Company’s loan agreements will not determine that one or more of these developments, alone or in combination with future developments, constitute a material adverse effect under its loan agreements. Such a determination would restrict the Company’s ability to borrow under its revolving credit facility and adversely affect its liquidity and financial position. Additionally, the Company’s management believes, after consultation with legal counsel, that no event of default has occurred due to the going concern modification included as an explanatory paragraph in the Company’s independent registered public accounting firm’s opinion.

 

16. Supplemental Cash Flow Information

As a result of the deconsolidation of MSC (see Note 1), the accounts of MSC were no longer included in the consolidated financial statements of the Company effective January 1, 2007. The Company’s investment in MSC is accounted for using the equity method of accounting.

The consolidated net assets of MSC as of January 1, 2007 were as follows:

 

Assets:

  

Cash and cash equivalents

   $ 11,159

Accounts receivable

     4,238

Inventory

     8,637

Prepaid and other current assets

     2,163

Restricted cash

     2,163

Property, plant and equipment, less accumulated depreciation of $11,113

     172,247
      

Total

     200,607
      

Liabilities:

  

Accounts payable, including book overdrafts of $1,252

     19,623

Other current liabilities

     1,619

Other liabilities

     13,131

Minority interest

     106,290
      

Total

     140,663
      

Consolidated net assets

   $ 59,944
      

 

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17. Commitments and Contingencies

Litigation

Effective March 31, 2007, the Company’s scrap processing and supply agreements with Herman Strauss, Inc. (Strauss) were terminated as a result of a commercial dispute regarding Strauss’ performance under those agreements. Strauss subsequently invoked the arbitration provisions of those agreements, claiming damages of approximately $18,000 associated with the dispute and termination of the agreements. The Company has asserted counter-claims against Strauss which significantly exceed the magnitude of the claims asserted by Strauss, based upon allegations that Strauss committed numerous material breaches of the agreements resulting in significant damages to the Company. The Company is also involved in unrelated litigation with a second scrap supplier, Metal Management, Inc. (MMI), arising out of MMI’s supply of scrap to the Company. Quality issues associated with several grades of scrap supplied to the Company by MMI resulted in the Company rejecting a substantial quantity of shipments of those scrap grades and advising MMI that it would accept no further shipments. MMI immediately commenced action in state court in New York alleging a right for payment of more than $31,000 (subsequently amended to $28,222) for all past and future deliveries of scrap under purchase orders issued by the Company. The Company continued to accept delivery of scrap conforming to specification and has, since the filing of that action, issued payments in excess of $11,722 to MMI. As to MMI’s assertion that it is entitled to payment for delivered and undelivered scrap products which the Company asserts is not in compliance with specification, the Company is vigorously defending MMI’s claim and will, in its responsive pleadings, assert counterclaims against MMI. In light of the nature of these disputes and the significant counterclaims asserted by the Company, current information would suggest that it is neither probable nor reasonably possible that a liability has been incurred as of September 30, 2007. As a result, no amount has been accrued as of September 30, 2007 relative to these suits.

On July 2, 2007, a jury awarded the Company and MSC $119,850 in compensatory damages and $100,000 in punitive damages in a lawsuit the Company filed in Brooke County, West Virginia Circuit Court against Massey Energy Company (Massey) and its subsidiary, Central West Virginia Energy Company (CWVEC), seeking substantial monetary damages for breach of a metallurgical coal supply contract between the Company and CWVEC. Post-trial motions were heard by the trial judge on July 30, 2007 and, by order dated August 2, 2007, the trial judge affirmed the jury’s award with respect to punitive damages and awarded pre-judgment interest totaling approximately $24,054 and subsequently, on September 4, 2007, the trial judge denied Massey’s and CWVEC’s motion for a new trial and all other post-trial motions. The court also granted judgment on a counterclaim by Massey, the value of which with pre-judgment interest totaled approximately $4,500. Taking into account both the pre-judgment interest and the award in favor of Massey on its counterclaim, the amount of the judgment entered in the trial court totals approximately $239,404. Massey has stated publicly that it intends to appeal this verdict. No amounts have been accrued as of September 30, 2007 relative to this matter.

Environmental Matters

Prior to confirmation of the Company’s plan of reorganization effective August 1, 2003, the Company settled all pre-petition environmental claims made by state (Ohio, West Virginia, Pennsylvania) and Federal (U.S. Environmental Protection Agency (USEPA)) environmental regulatory agencies. Consequently, the Company believes that it has settled and/or discharged environmental liability for any known Comprehensive Environmental Response, Compensation, and Liability Act (CERCLA or Superfund) sites, pre-petition stipulated penalties related to active consent decrees, or other pre-petition regulatory enforcement actions.

During the second quarter of 2006, the Company received notification from the USEPA advising that the USEPA and the Ohio Environmental Protection Agency (Ohio EPA) will conduct an inquiry aimed at resolving various environmental matters, all of which are identified, discussed and reserved for as noted below. These inquiries commenced during the third quarter of 2006.

The Company estimates that demands for stipulated penalties and fines for post-petition events and activities through September 30, 2007 could total up to $3,098, which has been fully reserved by the Company. These claims arise from instances in which the Company exceeded post-petition consent decree terms, including: (a) $2,244 related to a January 30, 1996 USEPA consent decree for the Company’s coke oven gas desulphurization facility contributed to MSC; (b) $618 related to a July 1991 USEPA consent decree for water discharges into

 

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the Ohio River; (c) $101 related to a September 20, 1999 Ohio EPA consent decree for the Company’s coke oven gas desulphurization facility contributed to MSC; and (d) $135 related to a 1992 USEPA consent order for other water discharges issues. The Company may have defenses to certain of these exceedances.

In September 2000, the Company entered into a consent order with the West Virginia Department of Environmental Protection wherein the Company agreed to remove contaminated sediments from the bed of the Ohio River. The Company estimates the cost of removal of the remaining contaminated sediments to be $1,397 at September 30, 2007, which has been fully reserved by the Company. The Company currently expects this work to be substantially complete by the end of 2007.

The Company is under a final administrative order issued by the USEPA in June 1998 to conduct a Resource Conservation and Recovery Act Facility Investigation to determine the nature and extent of soil and groundwater contamination at its coke plant in Follansbee, West Virginia. The USEPA approved the Company’s investigation work plan and field activities were completed in 2004. The Company submitted the results of this investigation to the USEPA in the third quarter of 2005. It is expected that some remediation measures will be necessary and could commence within the next three to five years. Based on an initial estimate of the range of the possible cost to remediate, the Company has reserved $4,611 for such remediation measures.

The Company also accrued $400 related to a 1989 consent order issued by the USEPA for surface impoundment issues at a coke plant facility contributed to MSC.

In July 2005, an environmental liability was identified regarding the potential for migration of subsurface oil from historical operations into waters in the Commonwealth of Pennsylvania. A remediation plan was developed in 2005 and a revised remediation plan was submitted to the Commonwealth of Pennsylvania during the third quarter of 2006. An estimated expenditure of $962 is expected to be made during 2007 to address this environmental liability, which has been fully reserved by the Company.

Total accrued environmental liabilities amounted to $10,468 and $10,511 at September 30, 2007 and December 31, 2006, respectively. These accruals were based on all information available to the Company. As new information becomes available, whether from third parties or otherwise, and as environmental regulations change, the liabilities are reviewed and adjusted accordingly. Unless stated above, the time-frame over which these liabilities will be satisfied is presently unknown. Further, the Company considers it reasonably possible that it could ultimately incur additional liabilities relative to the above exposures of up to $5,000.

Commitments

In June 2005, the Company entered into a contract to purchase up to 20,000 tons of metallurgical coal on behalf of MSC each month for the period from August 2006 through May 2007 at a price of $94.50 per ton. MSC reimburses the Company for the cost of coal delivered under the contract. Payments for delivery of coal under this contract totaled $1,672 during the quarter ended September 30, 2006 and $12,720 and $4,785 during the nine months ended September 30, 2007 and 2006, respectively.

The Company entered into a 15-year take-or-pay contract in 1999, which was amended in 2003 and requires the Company to purchase oxygen, nitrogen and argon each month with a minimum monthly charge of approximately $600, subject to escalation clauses. Payments for deliveries under this contract totaled $2,613 and $3,660 during the quarters ended September 30, 2007 and 2006, respectively, and $7,807 and $9,470 during the nine months ended September 30, 2007 and 2006, respectively.

The Company entered into a 20-year contract in 1999, which was amended in 2003 and requires the Company to purchase steam and electricity each month or pay a minimum monthly charge of approximately $500, subject to increases for inflation, and a variable charge calculated at a minimum of $3.75 times the number of tons of iron produced each month, with an agreed-to minimum of 3,250 tons per day, regardless of whether any tons are produced. Payments for delivery of steam and electricity under this contract totaled $3,398 and $3,526 during the quarters ended September 30, 2007 and 2006, respectively, and $10,537 and $9,695 during the nine

 

16


Table of Contents

months ended September 30, 2007 and 2006, respectively. At September 30, 2007, a maximum termination payment of approximately $27,750 would have been required to terminate the contract.

Under terms of MSC’s joint venture agreement, the Company and SNA Carbon have agreed to refurbish a coke plant facility owned by MSC. The Company is committed to make additional capital contributions of $777 to MSC in years subsequent to 2007.

Other

The Company is the subject of, or party to, a number of other pending or threatened legal actions involving a variety of matters. However, based on information currently available, management believes that the disposition of these matters will not have a material adverse effect on the business, results of operations or the financial position of the Company.

 

18. Subsequent Events

On October 31, 2007, the Company amended its revolving credit agreement to provide for, among other things, access to up to an additional $10.0 million of borrowing availability, provided that there is sufficient excess collateral to support such borrowings. The amendment reinstates access to an additional $10.0 million of excess collateral, which by previous agreement was reduced by that amount effective October 1, 2007. Such additional access is available through December 14, 2007 or five business days after completion of the combination with Esmark, whichever occurs first. The amendment also provides authorization for the Company to complete the Esmark transaction, provided that such transaction occurs on or before November 30, 2007 and requires that substantially all net proceeds from the purchase and put rights features of the combination be used to repay the Company’s revolving credit facility. Upon completion of the combination, the commitment termination date of the agreement would be reset to December 31, 2007.

 

19. Summarized Combined Financial Information

Wheeling-Pittsburgh Steel Corporation (WPSC), a wholly-owned subsidiary of the Company, is the issuer of the outstanding $40,000 Series A notes and $20,000 Series B notes. The Series A and Series B notes were not registered under the Securities Act of 1933 or the Securities Act of 1934. The Series A notes and Series B notes are each fully and unconditionally guaranteed, jointly and severally, by the Company and its present and future subsidiaries. WPSC and each subsidiary guarantor of the Series A and Series B notes are 100%-owned by the Company. Because the subsidiary guarantors are not material, individually and in the aggregate, the consolidating financial information for the Company and the subsidiary guarantors has been combined below in the column entitled “WPC and Subsidiary Guarantors.”

 

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Table of Contents

CONDENSED CONSOLIDATING BALANCE SHEET

September 30, 2007

     WPC and
Subsidiary
Guarantors
   WPSC    Consolidating
and
Eliminating
Entries
    WPC
Consolidated

Assets

          

Cash and cash equivalents

   $ —      $ 10,375    $ —       $ 10,375

Trade accounts receivables

     —        157,949      —         157,949

Inventories

     —        241,387      —         241,387

Other current assets

     122      11,519      —         11,641
                            

Total current assets

     122      421,230      —         421,352

Intercompany receivables

     50,000      11,366      (61,366 )     —  

Investments and advances in affiliates

     142,059      130,811      (142,059 )     130,811

Property, plant and equipment, net

     2,255      442,614      —         444,869

Other non-current assets

     896      28,901      —         29,797
                            

Total assets

   $ 195,332    $ 1,034,922    $ (203,425 )   $ 1,026,829
                            

Liabilities and stockholders’ equity

          

Accounts payable

   $ —      $ 184,834    $ —       $ 184,834

Short-term debt, including current portion

     —        398,467      —         398,467

Convertible debt

     43,659      23,000        66,659

Other current liabilities

     2,718      94,560      —         97,278
                            

Total current liabilities

     46,377      700,861      —         747,238

Intercompany payable

     11,366      50,000      (61,366 )     —  

Long-term debt

     —        6,256      —         6,256

Other non-current liabilities

     122      135,746      —         135,868

Stockholders’ equity

     137,467      142,059      (142,059 )     137,467
                            

Total liabilities and stockholders’ equity

   $ 195,332    $ 1,034,922    $ (203,425 )   $ 1,026,829
                            

 

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Table of Contents

CONDENSED CONSOLIDATING BALANCE SHEET

December 31, 2006

     WPC and
Subsidiary
Guarantors
   WPSC    Consolidating
and
Eliminating
Entries
    WPC
Consolidated

Assets

          

Cash and cash equivalents

   $ —      $ 21,842    $ —       $ 21,842

Trade accounts receivables

     —        138,513      —         138,513

Inventories

     —        212,221      —         212,221

Other current assets

     122      27,789      —         27,911
                            

Total current assets

     122      400,365      —         400,487

Intercompany receivables

     —        10,778      (10,778 )     —  

Investments and advances in affiliates

     295,914      53,585      (295,914 )     53,585

Property, plant and equipment, net

     2,255      623,955      —         626,210

Restricted cash

     —        2,163      —         2,163

Other non-current assets

     896      39,204      —         40,100
                            

Total assets

   $ 299,187    $ 1,130,050    $ (306,692 )   $ 1,122,545
                            

Liabilities and stockholders’ equity

          

Accounts payable

   $ —      $ 99,536    $ —       $ 99,536

Short-term debt

     —        110,000      —         110,000

Other current liabilities

     2,094      115,918      —         118,012
                            

Total current liabilities

     2,094      325,454      —         327,548

Intercompany payable

     10,778      —        (10,778 )     —  

Long-term debt

     —        254,961      —         254,961

Other non-current liabilities

     122      147,431      —         147,553

Minority interest

     —        106,290      —         106,290

Stockholders’ equity

     286,193      295,914      (295,914 )     286,193
                            

Total liabilities and stockholders’ equity

   $ 299,187    $ 1,130,050    $ (306,692 )   $ 1,122,545
                            

 

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Table of Contents

CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS

Quarter Ended September 30, 2007

 

 

     WPC and
Subsidiary
Guarantors
    WPSC     Consolidating
and
Eliminating
Entries
    WPC
Consolidated
 

Income Data

        

Net sales

   $ —       $ 393,028     $ —       $ 393,028  

Cost of sales

     —         409,573       —         409,573  

Depreciation and amortization expense

     —         9,985       —         9,985  

Selling, administrative and general expense

     786       18,074       —         18,860  
                                

Operating loss

     (786 )     (44,604 )     —         (45,390 )

Interest expense

     (1,941 )     (9,568 )     658       (10,851 )

Other (loss) income, including equity earnings of affiliates

     (53,814 )     (347 )     54,057       (104 )
                                

Loss before income taxes

     (56,541 )     (54,519 )     54,715       (56,345 )

Income tax benefit

     —         196       —         196  
                                

Net loss

   $ (56,541 )   $ (54,715 )   $ 54,715     $ (56,541 )
                                

CONDENSED CONSOLIDATING STATEMENTS OF OPERATIONS

Quarter Ended September 30, 2006

 

 

     WPC and
Subsidiary
Guarantors
    WPSC     Consolidating
and
Eliminating
Entries
    WPC
Consolidated
 

Income Data

        

Net sales

   $ —       $ 482,731     $ —       $ 482,731  

Cost of sales

     —         427,401       —         427,401  

Depreciation and amortization expense

     —         9,315       —         9,315  

Selling, administrative and general expense

     1,390       19,365       —         20,755  
                                

Operating income

     (1,390 )     26,650       —         25,260  

Interest expense

     —         (6,788 )     —         (6,788 )

Other income, including equity earnings of affiliates

     18,742       4,749       (18,742 )     4,749  
                                

Income before income taxes

     17,352       24,611       (18,742 )     23,221  

Income tax provision

     —         6,341       —         6,341  
                                

Income before minority interest

     17,352       18,270       (18,742 )     16,880  

Minority interest

     —         472       —         472  
                                

Net income

   $ 17,352     $ 18,742     $ (18,742 )   $ 17,352  
                                

 

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Table of Contents

CONDENSED CONSOLIDATING STATEMENTS OF OPERATIONS

Nine Months Ended September 30, 2007

 

                   
     WPC and
Subsidiary
Guarantors
    WPSC     Consolidating
and
Eliminating
Entries
    WPC
Consolidated
 

Income Data

        

Net sales

   $ —       $ 1,257,726     $ —       $ 1,257,726  

Cost of sales

     —         1,300,129       —         1,300,129  

Depreciation and amortizaton expense

     —         28,801       —         28,801  

Selling, administrative and general expense

     3,005       59,506       —         62,511  
                                

Operating loss

     (3,005 )     (130,710 )     —         (133,715 )

Interest expense

     (4,351 )     (27,817 )     1,625       (30,543 )

Other income including equity earnings of affiliates

     (150,670 )     6,185       150,913       6,428  
                                

Loss before income taxes

     (158,026 )     (152,342 )     152,538       (157,830 )

Income tax benefit

     —         196       —         196  
                                

Net loss

   $ (158,026 )   $ (152,538 )   $ 152,538     $ (158,026 )
                                

CONDENSED CONSOLIDATING STATEMENTS OF OPERATIONS

Nine Months Ended September 30, 2006

 

 

 

     
     WPC and
Subsidiary
Guarantors
    WPSC     Consolidating
and
Eliminating
Entries
    WPC
Consolidated
 

Income Data

        

Net sales

   $ —       $ 1,413,634     $ —       $ 1,413,634  

Cost of sales

     —         1,280,903       —         1,280,903  

Depreciation and amortizaton expense

     —         26,452       —         26,452  

Selling, administrative and general expense

     3,885       57,945       —         61,830  
                                

Operating income

     (3,885 )     48,334       —         44,449  

Interest expense

     —         (19,963 )     —         (19,963 )

Other income including equity earnings of affiliates

     28,571       11,403       (28,571 )     11,403  
                                

Income before income taxes

     24,686       39,774       (28,571 )     35,889  

Income tax provision

     115       11,459       —         11,574  
                                

Income before minority interest

     24,571       28,315       (28,571 )     24,315  

Minority interest

     —         256       —         256  
                                

Net income

   $ 24,571     $ 28,571     $ (28,571 )   $ 24,571  
                                

 

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Table of Contents

CONDENSED CONSOLIDATING STATEMENTS OF CASH FLOWS

Nine Months Ended September 30, 2007

 

       
     WPC and
Subsidiary
Guarantors
    WPSC     Consolidating
and
Eliminating
Entries
    WPC
Consolidated
 

Net cash used in operating activities

   $ (418 )   $ (37,371 )   $ —       $ (37,789 )
                                

Investing activities:

        

Capital expenditures

     —         (21,388 )     —         (21,388 )

Investment and advances to affiliates

     —         (36,046 )     —         (36,046 )

Loan to subsidiary

     (50,000 )     —         50,000       —    

Other

     —         5,983       —         5,983  
                                

Net cash used in investing activities

     (50,000 )     (51,451 )     50,000       (51,451 )
                                

Financing activities:

        

Net borrowings

     50,000       79,648       (50,000 )     79,648  

Change in book overdraft

     —         (2,293 )     —         (2,293 )

Issuance of common stock

     418       —         —         418  
                                

Net cash provided by financing activities

     50,418       77,355       (50,000 )     77,773  
                                

Net decrease in cash and cash equivalents

     —         (11,467 )     —         (11,467 )

Cash and cash equivalents, beginning of period

     —         21,842       —         21,842  
                                

Cash and cash equivalents, end of period

   $ —       $ 10,375     $ —       $ 10,375  
                                

CONDENSED CONSOLIDATING STATEMENTS OF CASH FLOWS

Nine Months Ended September 30, 2006

 

       
     WPC and
Subsidiary
Guarantors
    WPSC     Consolidating
and
Eliminating
Entries
    WPC
Consolidated
 

Net cash used in operating activities

   $ —       $ (38,928 )   $ —       $ (38,928 )
                                

Investing activities:

        

Capital expenditures

     —         (81,910 )     —         (81,910 )

Change in restricted cash used to fund capital expenditures

     —         7,027       —         7,027  

Other

     —         1,935       —         1,935  
                                

Net cash used in investing activities

     —         (72,948 )     —         (72,948 )
                                

Financing activities:

        

Net borrowings

     —         70,327       —         70,327  

Change in book overdraft

     —         (10,120 )     —         (10,120 )

Minority interest investment in subsidiary

     —         60,000       —         60,000  
                                

Net cash provided by financing activities

     —         120,207       —         120,207  
                                

Net increase in cash and cash equivalents

     —         8,331       —         8,331  

Cash and cash equivalents, beginning of period

     —         8,863       —         8,863  
                                

Cash and cash equivalents, end of period

   $ —       $ 17,194     $ —       $ 17,194  
                                

 

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Table of Contents
 Item 2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

FORWARD-LOOKING STATEMENTS CAUTIONARY LANGUAGE

Certain sections of Management’s Discussion and Analysis of Financial Condition and Results of Operations relate to future events and expectations and, as such, constitute forward-looking statements. These statements often include words such as “anticipate”, “believe”, “estimate”, “expect”, “intend”, “plan”, “project”, “target”, “can”, “could”, “may”, “should”, “will”, “would” or similar expressions. Such forward-looking statements involve known and unknown risks, uncertainties and other factors that may cause actual results, performance or achievements to be different form those expressed or implied in the forward-looking statements. For a discussion of some of the risk factors that may cause such a difference, see Note 17 to the Condensed Consolidated Financial Statements, the disclosures included below under Quantitative and Qualitative Disclosures About Market Risk, and Item 1, Item 1A, “Risk Factors,” in our Annual Report on Form 10-K for the fiscal year ended December 31, 2006.

OVERVIEW

We, through WPSC, our wholly-owned principal operating subsidiary, produce flat rolled steel products for converters and processors and steel service centers, and the construction, agriculture and container industries. Our product offerings are focused predominantly on higher value-added finished steel products such as cold rolled products, fabricated products and tin and zinc coated products. Higher value-added products comprised 56.4% of our shipments during the first nine months of 2007. In addition, we produce hot rolled steel products, which represent the least processed of our finished goods. The commissioning of our Consteel® electric arc furnace (EAF), along with the de-commissioning of one of our two blast furnaces, has transformed our operations from an integrated producer of steel to a hybrid producer with characteristics of both an integrated producer and a mini-mill.

WCC, an operating division of WPSC, manufactures our fabricated steel products for the construction, agricultural and highway industries. WCC products represented 21.9% of our steel tonnage shipped during the first nine months of 2007. WPSC also has ownership interests in three significant joint ventures. Wheeling-Nisshin and OCC, which together consumed 16.4% of our steel tonnage shipped during the first nine months of 2007, in the aggregate represented 14.0% of our net sales for the first nine months of 2007. Wheeling-Nisshin and OCC produce value-added steel products from materials and products primarily supplied by us. MSC owns and operates the coke plant facility that we contributed to it. MSC sells the coke produced by the coke plant to us and our joint venture partner.

We are engaged in one line of business and operate in one business segment, the production, processing, fabrication and sale of steel and steel products. Our sales are made to customers, substantially all of which are located in the United States. All of our operating assets are located in the United States.

Prior to August 1, 2003, we were a wholly-owned subsidiary of WHX Corporation. On November 16, 2000, we and eight of our then-existing wholly-owned subsidiaries, which represented substantially all of our business, filed voluntary petitions for relief under Chapter 11 of the U.S. Bankruptcy Code, and emerged from bankruptcy on August 1, 2003.

Recent Developments

Operating Loss and Liquidity

We incurred an operating loss of $45.4 million during the third quarter of 2007. At September 30, 2007, $165.9 million was outstanding under our revolving credit agreement and we had outstanding letters of credit of $25.9 million. At September 30, 2007, we had liquidity and capital resources of $38.6 million, consisting of cash and cash equivalents of $10.4 million and $28.2 million of availability under our revolving credit facility.

During the nine months ended September 30, 2007, we incurred an unexpected substantial net loss, used a substantial amount of cash for operating and investing activities and had a working capital deficiency at September 30, 2007. In addition, restrictions in our revolving credit agreement prevent us from making full use of our available inventory and receivables as eligible collateral. Management anticipates that we may require additional financing in the foreseeable future. Further, based on management’s current projected results of operations, it is more likely than not that we will not be able to comply with the fixed charge coverage ratio covenant under our

 

23


Table of Contents

term loan agreement, as amended, which will become effective again as of April 1, 2008. In the past, we have been able to obtain relief from such covenants. At this time, however, management cannot assure that it will be able to obtain such covenant relief or that we will be able to improve our results of operations or obtain additional financing. In the event the combination with Esmark is consummated, the term loan must be paid-off by April 1, 2008 and such covenant would no longer be applicable. Additionally, our independent registered public accounting firm included an explanatory paragraph in its report on the consolidated financial statements included in our Form 10-K/A for the year ended December 31, 2006 that indicated that there is substantial doubt about our ability to continue as a going concern.

Management expects to resolve these issues through the proposed business combination with Esmark or through other actions. The Esmark combination would provide, as a result of a planned purchase rights feature, additional liquidity of between $50 and $200 million, depending on the exercise of the planned put rights feature. Additional liquidity may also be available as a result of a new revolving credit facility which is expected to be entered into by the combined company (New Esmark). In addition, if our operating results improve through higher sales volume and/or pricing, including the sale of products processed from slabs purchased at competitive costs, or through operating cost or productivity improvements, our need for additional financing could be mitigated. Also, management believes additional financing could be obtained which might include, but not be limited to, (i.) amending our revolving credit facility to allow for access to additional availability, (ii.) refinancing of our term loan agreement to eliminate or modify the existing financial covenant, (iii.) an equity or rights offering under our existing $125 million shelf registration statement, (iv.) raising additional capital through a private placement offering, or (v.) the sale of assets. Management cannot, at this time, give any assurance that the proposed combination with Esmark will be approved, that operating results will improve or that we will be able to obtain additional financing.

Production, Shipments and Pricing

Our EAF produced 298,874 tons of liquid steel during the third quarter of 2007 and our basic oxygen furnace produced 276,759 tons of liquid steel during the third quarter of 2007, yielding 557,484 tons of steel slab production. During the third quarter of 2007, we purchased 43,540 tons of steel slabs and 18,500 tons of hot and cold-rolled steel coils. Our steel shipments during the third quarter of 2007 totaled 557,809 tons. Steel prices decreased during the third quarter of 2007, with the average per ton selling price of our hot-rolled steel decreasing from $529 per ton in June 2007 to $504 per ton in September 2007.

Raw Materials Critical raw material inputs, principally iron ore, pig iron and purchased slabs reflected price increases during the third quarter of 2007 as compared to the second quarter of 2007. The cost of coke, scrap and natural gas decreased during the third quarter of 2007 as compared to the second quarter of 2007.

Credit Arrangements and Covenant Compliance

On October 31, 2007, we amended our revolving credit agreement to provide for, among other things, access to up to an additional $10.0 million of borrowing availability, provided that there is sufficient excess collateral to support such borrowings. The amendment reinstates access to an additional $10.0 million of excess collateral, which by previous agreement was reduced by that amount effective October 1, 2007. Such additional access is available through December 14, 2007 or five business days after completion of the combination with Esmark, whichever occurs first. The amendment also provides authorization for us to complete the Esmark transaction, provided that such transaction occurs on or before November 30, 2007 and requires that substantially all net proceeds from the purchase and put rights features of the combination be used to repay our revolving credit facility. Upon completion of the combination, the commitment termination date of the agreement would be reset to December 31, 2007. We and Esmark expect to arrange for permanent financing for New Esmark prior to December 31, 2007 that will replace our current revolving credit agreement and our term loan agreement.

Under the terms of our revolving credit agreement, as amended, we are required to maintain a consolidated fixed charge coverage ratio of at least 1.0:1 (computed based on the four most recently completed quarters) or maintain minimum borrowing availability of $50.0 million at all times for quarters ending through September 30, 2008 and for periods after October 1, 2008. We were in compliance with the financial covenant under our revolving credit agreement, as amended, as of September 30, 2007.

 

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Under the terms of our term loan agreement, as amended, we are required to maintain a consolidated fixed charge coverage ratio, effective as of the first day following the end of the period of four consecutive quarters of at least (i) 1.1:1 for quarters ending March 31, 2008 through September 30, 2009, (ii) 1.2:1 for quarters ending December 31, 2008 through September 30, 2008, and (iii) 1.3:1 for quarters ending December 31, 2009 through June 30, 2010. We were not required to comply with any financial covenant under our term loan agreement, as amended, as of September 30, 2007.

During the nine months ended September 30, 2007, we incurred an unexpected substantial net loss, used a substantial amount of cash for operating and investing activities and had a working capital deficiency at September 30, 2007. In addition, restrictions in our revolving credit agreement prevent us from making full use of our available inventory and receivables as eligible collateral. Management anticipates that we may require additional financing in the foreseeable future. Further, based on management’s current projected results of operations, it is more likely than not that we will not be able to comply with the fixed charge coverage ratio covenant under our term loan agreement, as amended, which will become effective again as of April 1, 2008.

Merger Proposal

On March 16, 2007, we entered into a definitive agreement and plan of merger and combination with Esmark. On October 22, 2007, the agreement was amended to adjust the timing of the put rights and the purchase rights called for in the agreement so that the exercise and election of such rights occurs prior to the closing of the combination. As amended, the agreement provides that our stockholders as of the election deadline will have the option to elect to receive one of the following for their shares of our common stock: (1) the right to elect to receive $20.00 per share in cash (a “put right”) subject to a maximum of $150.0 million being paid for all exercised put elections; (2) a share for share exchange in the parent company of us and Esmark after the combination (New Esmark) plus a right to purchase newly issued shares of New Esmark common stock at $19.00 per share (a “purchase right”) subject to a maximum of $200.0 million worth of New Esmark’s common stock (at such $19.00 price) being purchased under the purchase rights; or (3) a share for share exchange for New Esmark common stock. As a condition to the closing of the combination, Franklin Mutual Advisers, LLC (Franklin) and New Esmark will enter into a standby purchase agreement that will require Franklin to purchase any of the foregoing unexercised purchase rights (up to a maximum of $200.0 million) and that, in any event, will obligate New Esmark to provide Franklin a minimum of $50.0 million in purchase rights. In each case, Franklin’s purchase rights are exercisable at a $19.00 per share price. Both the put and purchase rights elections are subject to pro ration if the elections exceed the specified amounts.

The transactions contemplated by the definitive agreement are subject to stockholder approval at a stockholders’ meeting scheduled to take place November 27, 2007.

RESULTS OF OPERATIONS

Quarter ended September 30, 2007 versus quarter ended September 30, 2006

Net sales for the third quarter of 2007 totaled $393.0 million as compared to net sales of $482.7 million for the third quarter of 2006. Net sales for the third quarter of 2007 included $5.6 million from the sale of excess raw materials and net sales for the third quarter of 2006 included $15.7 million from the sale of coke to our joint venture partner. Net sales of steel products for the third quarter of 2007 totaled $387.4 million on steel shipments of 557,809 tons, or $695 per ton. Net sales of steel products for the third quarter of 2006 totaled $467.0 million on steel shipments of 609,730 tons, or $766 per ton. The decrease in net sales was due to a decrease in the average selling price of steel products of $71 per ton, a decrease in sales volume and a decrease in the sale of non-steel products.

Cost of sales for the third quarter of 2007 totaled $409.6 million as compared to cost of sales of $427.4 million for the third quarter of 2006. Cost of sales for the third quarter of 2007 included the cost of excess raw materials sold of $6.1 million and cost of sales for the third quarter of 2006 included the cost of coke sold of $14.1million.

Cost of sales of steel products sold during the third quarter of 2007 totaled $403.5 million, or $723 per ton. Cost of sales of steel products sold during the third quarter of 2006 totaled $413.3 million, or $678 per ton. The overall decrease in the cost of steel products sold of $9.8 million resulted principally from an increase in the cost of steel products sold of $45 per ton, offset by a decrease in sales volume. The increase in the per ton cost to produce steel

 

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products resulted principally from a decrease in volume, costs associated with a planned outage in July 2007 and changes in the cost of certain raw materials and fuels used in our steelmaking process. The cost of iron ore and pig iron increased during the third quarter of 2007 as compared to the third quarter of 2006, offset, in part, by a decrease in the cost of coke during the third quarter of 2007 as compared to the third quarter of 2006.

Depreciation expense for the third quarter of 2007 amounted to $10.0 million as compared to $9.3 million for the third quarter of 2006.

Selling, general and administrative expense for the third quarter of 2007 amounted to $18.9 million as compared to $20.8 million for the third quarter of 2006. Selling, general and administrative costs decreased principally due to a decrease in real and personal property taxes resulting from changes in local tax law and the deconsolidation of MSC.

Interest expense for the third quarter of 2007 amounted to $10.9 million as compared to $6.8 million for the third quarter of 2006. Average indebtedness outstanding for the third quarter of 2007 approximated $467.6 million as compared to $398.6 million for the third quarter of 2006, and the average rate of interest on all debt outstanding approximated 7.7% during the third quarter of 2007 as compared to 6.8% during the third quarter of 2006. Interest expense increased due to an increase in the amount of debt outstanding, an increase in the average rate of interest on debt outstanding and the amortization of debt discount on convertible debt during the third quarter of 2007 as compared to the third quarter of 2006.

Other loss for the third quarter of 2007 totaled $0.1 million as compared to other income of $4.7 million for the third quarter of 2006. Other income consists primarily of equity earnings from affiliates and interest and other income. Equity earnings from affiliates decreased $4.4 million during the third quarter of 2007 as compared to the third quarter of 2006. Interest and other income decreased $0.4 million during the third quarter of 2007 as compared to the third quarter of 2006, principally due to the deconsolidation of MSC.

A provision for income taxes of $0.2 million was provided during the third quarter of 2007 resulting from a return-to-accrual adjustment related to the year ended December 31, 2006. Otherwise, no benefit for income taxes was provided during the third quarter of 2007 as it was not more likely than not that the tax benefit associated with the losses incurred would result in a reduction of future income taxes payable. The provision for income taxes for the third quarter of 2006 totaled $6.3 million.

As of January 1, 2007, the accounts of MSC were no longer included in our consolidated financial statements. As a result, no minority interest was recorded during the third quarter of 2007. The minority interest in the loss of MSC for the third quarter of 2006 totaled $0.5 million.

The net loss for the third quarter of 2007 amounted to $56.5 million as compared to net income of $17.4 million for the third quarter of 2006. The basic and diluted loss per share was $3.68 for the third quarter of 2007 as compared to basic and diluted earnings per share of $1.18 and $1.16 for the third quarter of 2006, respectively.

Nine months ended September 30, 2007 versus nine months ended September 30, 2006

Net sales for the nine months ended September 30, 2007 totaled $1,257.7 million as compared to net sales of $1,413.6 million for the nine months ended September 30, 2006. Net sales for the nine months ended

September 30, 2007 included $5.6 million from the sale of excess raw materials and net sales for the nine months ended September 30, 2006 included $45.5 million from the sale of coke to our joint venture partner. Net sales of steel products for the nine months ended September 30, 2007 totaled $1,252.1 million on steel shipments of 1,846,294 tons, or $678 per ton. Net sales of steel products for the nine months ended September 30, 2006 totaled $1,368.1 million on steel shipments of 1,898,342 tons, or $721 per ton. The decrease in net sales was due to a decrease in the average selling price of steel products of $43 per ton, a decrease in sales volume and a decrease in the sale of non-steel products.

Cost of sales for the nine months ended September 30, 2007 totaled $1,300.1 million as compared to cost of sales of $1,280.9 million for the nine months ended September 30, 2006. Cost of sales for the nine months ended September 30, 2007 included the cost of excess raw materials sold of $6.1 million and was reduced by insurance

 

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recoveries of $9.5 million related to prior year claims. Cost of sales for the nine months ended September 30, 2006 included the cost of coke sold of $38.8 million and was reduced by insurance recoveries of $7.9 million related to prior year claims.

Cost of sales of steel products sold during the nine months ended September 30, 2007 totaled $1,303.5 million, or $706 per ton. Cost of sales of steel products sold during the nine months ended September 30, 2006 totaled $1,250.0 million, or $658 per ton. The overall increase in the cost of steel products sold of $53.5 million resulted principally from an increase in the cost of steel products sold of $48 per ton, offset by a decrease in sales volume. The increase in the per ton cost to produce steel products resulted principally from a decrease in volume, planned and unplanned outages during 2007 and from changes in the cost of certain raw materials and fuels used in our steelmaking process. The cost of iron ore, scrap, pig iron and zinc increased during the nine months ended September 30, 2007 as compared to the nine months ended September 30, 2006, offset, in part, by a decrease in the cost of natural gas during the nine months ended September 30, 2007 as compared to the nine months ended September 30, 2006. We also incurred $1.7 million in charges related to severance costs during the nine months ended September 30, 2007.

Depreciation expense for the nine months ended September 30, 2007 amounted to $28.8 million as compared to $26.5 million for the nine months ended September 30, 2006.

Selling, general and administrative expense for the nine months ended September 30, 2007 amounted to $62.5 million as compared to $61.8 million for the nine months ended September 30, 2006. Selling, general and administrative costs increased principally due to an increase of $2.9 million in severance costs during the nine months ended September 30, 2007 as compared to the nine months ended September 30, 2006, offset by a decrease in share-based compensation and a reduction in real and personal property taxes resulting from changes in local tax law and the deconsolidation of MSC.

Interest expense for the nine months ended September 30, 2007 amounted to $30.5 million as compared to $20.0 million for the nine months ended September 30, 2006. Average indebtedness outstanding for the nine months ended September 30, 2007 approximated $441.6 million as compared to $396.0 million for the nine months ended September 30, 2006, and the average rate of interest on all debt outstanding approximated 7.3% during the nine months ended September 30, 2007 as compared to 6.7% during the nine months ended September 30, 2006. Interest expense increased due to an increase in the amount of debt outstanding, an increase in the average rate of interest on debt outstanding and the amortization of debt discount on convertible debt during the nine months ended September 30, 2007 as compared to the nine months ended September 30, 2006. Interest expense for the nine months ended September 30, 2007 also included a $1.5 million charge for costs incurred in connection with a product financing arrangement.

Other income for the nine months ended September 30, 2007 totaled $6.4 million as compared to $11.4 million for the nine months ended September 30, 2006. Other income consists primarily of equity earnings from affiliates and interest and other income. Equity earnings from affiliates decreased $4.0 million during the nine months ended September 30, 2007 as compared to the nine months ended September 30, 2006. Interest and other income decreased $1.0 million during the nine months ended September 30, 2007 as compared to the nine months ended September 30, 2006, principally due to the deconsolidation of MSC.

A provision for income taxes of $0.2 million was provided during the third quarter of 2007 resulting from a return-to-accrual adjustment related to the year ended December 31, 2006. Otherwise, no benefit for income taxes was provided during the nine months ended September 30, 2007 as it was not more likely than not that the tax benefit associated with the losses incurred would result in a reduction of future income taxes payable. The provision for income taxes for the nine months ended September 30, 2006 totaled $11.6 million.

As of January 1, 2007, the accounts of MSC were no longer included in our consolidated financial statements. As a result, no minority interest was recorded during the nine months ended September 30, 2007. The minority interest in the loss of MSC for the nine months ended September 30, 2006 totaled $0.3 million.

 

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The net loss for the nine months ended September 30, 2007 amounted to $158.0 million as compared to net income of $24.6 million for the nine months ended September 30, 2006. The basic and diluted loss per share was $10.31 for the nine months ended September 30, 2007 as compared to basic and diluted earnings per share of $1.68 and $1.66 for the nine months ended September 30, 2006, respectively.

LIQUIDITY AND CAPITAL RESOURCES

Cash Flow from Operating Activities

During the nine months ended September 30, 2007, we used $37.8 million of cash flow from operating activities, consisting of a net loss of $158.0 million, offset by non-cash items of $38.4 million, a $79.6 million decrease in working capital and a $2.2 million change in non-current items.

Working capital decreased as the result of a $107.2 million increase in accounts payable, a $20.8 million increase in other current liabilities and a $14.1 million decrease in other current assets, offset by a $23.7 million increase in accounts receivable and a $38.8 million increase in inventory at September 30, 2007 as compared to December 31, 2006. Accounts payable increased principally due to our obtaining payment terms on scrap purchases from our new scrap suppliers, terms on purchased slabs and coils and an increase in raw material purchases during September 2007 as compared to December 2006. Other current liabilities increased principally as the result of an increase in accrued severance costs and other payroll costs at September 30, 2007 as compared to December 31, 2006 and a $7.1 million obligation related to the settlement of an unfavorable sales contract. Other current assets decreased as a result of the receipt of a business interruption claim accrued at December 31, 2006 and received during the first quarter of 2007 and a decrease in prepaid raw material balances. Accounts receivable increased principally due to an increase in sales for September 2007 as compared to December 2006. Inventory increased principally due to an increase in scrap inventory during the nine months ended September 30, 2007, principally as a result of the termination of our previous scrap supply agreement which provided for vendor stocking of this raw material and an increase in slab inventory.

During the nine months ended September 30, 2006, we used $38.9 million in cash flow from operating activities consisting of $121.5 million from changes in working capital, offset by net income of $24.6 million, non-cash items of $51.5 million and a $6.5 million change in non-current items.

Cash Flow from Investing Activities

During the nine months ended September 30, 2007, capital expenditures used $21.4 million in cash flow, investments in affiliates used $24.9 million in cash flow, cash transferred to MSC upon deconsolidation used $11.2 million in cash flow and other investing activities provided $6.0 million in cash flow.

During the nine months ended September 30, 2006, capital expenditures and changes in restricted cash used to fund capital expenditures used $74.8 million in cash flow and other investing activities provided $1.9 million in cash flow.

Cash Flow from Financing Activities

During the nine months ended September 30, 2007, net borrowings, including book overdrafts, provided $77.4 million in cash flow and the issuance of common stock provided $0.4 million in cash flow.

During the nine months ended September 30, 2006, the minority interest in MSC provided $60.0 million in cash flow and net borrowings, including book overdrafts, provided $60.2 million in cash flow.

Liquidity and Capital Resources

Liquidity is provided under our amended and restated $225.0 million revolving credit facility. At September 30, 2007, we had liquidity and capital resources of $38.6 million, consisting of cash and cash equivalents of $10.4 million and $28.2 million of availability under our revolving credit facility.

Liquidity and capital resources decreased by $4.9 million during the nine months ended September 30, 2007. As a result of amendments to our revolving credit facility during 2007, our borrowing availability increased by $45.0

 

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million. This increase was offset by an increase in borrowings and letters of credit outstanding under our revolving credit facility of $49.7 million and a decrease in cash and cash equivalents of $0.2 million. Borrowings under our revolving credit facility increased principally due to cash flow used in operating and investing activities, including capital expenditures and capital contributions to MSC.

Under the terms of our amended and restated revolving credit facility, we are obligated to meet a consolidated fixed charge coverage ratio of 1.0:1 (computed based on the four most recently completed calendar quarters). If we meet the consolidated fixed charge coverage ratio at the end of the preceding quarter, we are not required to maintain any amount of minimum borrowing availability during the succeeding quarter.

If we fail to meet the consolidated fixed charge coverage ratio at the end of the preceding quarter, we are required to maintain minimum borrowing availability of $50.0 million at all times during the succeeding quarter. However, if the consolidated fixed charge coverage ratio is not met at the end of the preceding quarter, we are allowed to access excess collateral, if available, as additional borrowing availability under the revolving credit agreement. Such excess collateral, if available, is limited to $50.0 million through December 14, 2007 or five business days after our combination with Esmark, whichever occurs first, $40.0 million during the remaining portion of 2007, with such $40.0 million amount decreasing by $5.0 million per quarter thereafter through the third quarter of 2008 with no access to excess collateral being available after November 1, 2008.

At September 30, 2007, $165.9 million was outstanding under our revolving credit agreement and we had outstanding letters of credit of $25.9 million. As of September 30, 2007, we failed to meet the consolidated fixed charge coverage ratio of 1.0:1. We were in compliance with the financial covenant under our amended and restated revolving credit facility as of September 30, 2007 as a result of maintaining minimum borrowing availability of $50.0 million. As a result, we will be required to maintain $50.0 million of minimum borrowing availability during the fourth quarter of 2007 and our maximum borrowing capacity under the facility, including outstanding letters of credit, will be limited to $225.0 million through December 14, 2007 or five business days after our combination with Esmark, whichever occurs first, and will be limited to $215.0 million for the remaining portion of 2007.

At October 31, 2007, $150.0 million was outstanding under our revolving credit agreement and we had outstanding letters of credit of $25.2 million. At October 31, 2007, we had estimated liquidity and capital resources of $53.8 million, consisting of cash and cash equivalents of $4.5 million and $49.3 million of estimated availability under our revolving credit facility.

Under the terms of our term loan agreement, as amended, we are required to meet a consolidated fixed charge coverage ratio commencing with the second quarter of 2008 and for all quarters thereafter.

If an event of default results in the acceleration of our amended and rest