SEC Info  
    Home      Search      My Interests      Help      Sign In      Please Sign In

Synagro Technologies Inc – ‘10-K’ for 12/31/04

On:  Monday, 3/21/05, at 7:36pm ET   ·   As of:  3/22/05   ·   For:  12/31/04   ·   Accession #:  950129-5-2674   ·   File #:  0-21054

Previous ‘10-K’:  ‘10-K/A’ on 10/20/04 for 12/31/03   ·   Next:  ‘10-K/A’ on 5/24/05 for 12/31/04   ·   Latest:  ‘10-K’ on 3/2/07 for 12/31/06

Find Words in Filings emoji
 
  in    Show  and   Hints

  As Of                Filer                Filing    For·On·As Docs:Size              Issuer               Agent

 3/22/05  Synagro Technologies Inc          10-K       12/31/04    7:331K                                   Bowne - Houston/FA

Annual Report   —   Form 10-K
Filing Table of Contents

Document/Exhibit                   Description                      Pages   Size 

 1: 10-K        Synagro Technologies, Inc. - Dated 12/31/2004         87    528K 
 2: EX-21.1     Subsidiaries                                           4     14K 
 3: EX-23.1     Consent of Independent Registered Public               1      6K 
                          Accounting Firm                                        
 4: EX-31.1     Section 302 Certification of CEO                       2±    10K 
 5: EX-31.2     Section 302 Certification of CFO                       2±    10K 
 6: EX-32.1     Section 906 Certification of CEO                       1      6K 
 7: EX-32.2     Section 906 Certification of CFO                       1      6K 


10-K   —   Synagro Technologies, Inc. – Dated 12/31/2004
Document Table of Contents

Page (sequential) | (alphabetic) Top
 
11st Page   -   Filing Submission
2Item 1. Business
"Forward-Looking Statements
13Backlog
17Item 2. Properties
"Item 3. Legal Proceedings
18Item 4. Submission of Matters to A Vote of Security Holders
19Item 5. Market for Registrant's Common Equity and Related Stockholder Matters
20Item 6. Selected Financial Data
21Item 7. Management's Discussion and Analysis of Financial Condition and Results of Operations
34Risk Factors Which May Affect Future Results
40Item 7A. Quantitative and Qualitative Disclosures About Market Risk
42Item 8. Financial Statements and Supplementary Data
43Report of Independent Registered Public Accounting Firm
"PricewaterhouseCoopers LLP
46Consolidated Statements of Stockholders' Equity for the Years Ended December 31, 2004, 2003 and 2002
49Notes to Consolidated Financial Statements
"Costs and estimated earnings in excess of billings
722000 Plan
"1993 Plan
80Item 9. Changes in and Disagreements With Accountants on Accounting and Financial Disclosure
"Item 9A. Controls and Procedures
81Item 15. Exhibits and Financial Statement Schedules
10-K1st Page of 87TOCTopPreviousNextBottomJust 1st
 

-------------------------------------------------------------------------------- -------------------------------------------------------------------------------- UNITED STATES SECURITIES AND EXCHANGE COMMISSION WASHINGTON, D.C. 20549 FORM 10-K [X] ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 FOR THE FISCAL YEAR ENDED DECEMBER 31, 2004 OR [ ] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 FOR THE TRANSITION PERIOD FROM TO. COMMISSION FILE NUMBER 0-21054 SYNAGRO TECHNOLOGIES, INC. (Exact name of Registrant as Specified in its Charter) [Download Table] DELAWARE 88-0219860 (State or other jurisdiction (I.R.S. employer of incorporation or organization) identification no.) 1800 BERING DRIVE, SUITE 1000 77057 HOUSTON, TEXAS (Zip Code) (Address of principal executive offices) Internet Website -- www.synagro.com REGISTRANT'S TELEPHONE NUMBER, INCLUDING AREA CODE: (713) 369-1700 SECURITIES REGISTERED PURSUANT TO SECTION 12(g) OF THE ACT: Common Stock, $.002 par value Preferred Stock Purchase Rights (Title of each class) Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes [X] No [ ] Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of Registrant's knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. [ ] Indicate by check mark whether the Registrant is an accelerated filer (as defined in Securities Exchange Act of 1934 Rule 12b-2). Yes [ ] No [X] The aggregate market value of the 18,442,140 shares of the Registrant's common stock held by nonaffiliates of the Registrant was $52,375,678 on June 30, 2004, based on the $2.84 last sale price of the Registrant's common stock on the Nasdaq Small Cap Market on that date. As of March 17, 2005, 20,149,292 shares of the Registrant's common stock were outstanding. DOCUMENTS INCORPORATED BY REFERENCE The Proxy Statement for the 2005 Annual Meeting of Stockholders of the Registrant (Sections entitled "Election of Directors," "Management Stockholdings," "Principal Stockholders," "Executive Compensation," "Option Exercises and Year End Values," "Employment Agreements," "Equity Compensation Plans," "Compensation Committee Report," "Common Stock Performance Graph" and "Certain Transactions") is incorporated by reference in Part III of this Report. -------------------------------------------------------------------------------- --------------------------------------------------------------------------------
10-K2nd Page of 87TOC1stPreviousNextBottomJust 2nd
PART I ITEM 1. BUSINESS FORWARD-LOOKING STATEMENTS We are including the following cautionary statements to secure the protection of the safe harbor provisions of the Private Securities Litigation Reform Act of 1995 for all forward-looking statements made by us in this Annual Report on Form 10-K. Forward-looking statements include, without limitation, any statement that may predict, forecast, indicate, or imply future results, performance, or trends, and may contain the words "believe," "anticipate," "expect," "estimate," "project," "will be," "will continue," "will likely result," or words or phrases of similar meaning. In addition, from time to time, we (or our representatives) may make forward-looking statements of this nature in our annual report to shareholders, proxy statement, quarterly reports on Form 10-Q, current reports on Form 8-K, press releases or in oral or written presentations to shareholders, securities analysts, members of the financial press or others. All such forward-looking statements, whether written or oral, and whether made by or on our behalf, are expressly qualified by these cautionary statements and any other cautionary statements which may accompany the forward-looking statements. In addition, the forward-looking statements speak only of the Company's views as of the date the statement was made, and we disclaim any obligation to update any forward-looking statements to reflect events or circumstances after the date thereof. Forward-looking statements involve risks and uncertainties which could cause actual results, performance or trends to differ materially from those expressed in the forward-looking statements. We believe that all forward-looking statements made by us have a reasonable basis, but there can be no assurance that management's expectations, beliefs or projections as expressed in the forward-looking statements will actually occur or prove to be correct. Factors that could cause actual results to differ materially are discussed under "Management's Discussion and Analysis of Financial Condition and Results of Operations -- Risk Factors Which May Affect Future Results." BUSINESS OVERVIEW GENERAL We are the largest recycler of biosolids and other organic residuals in the United States and the only national company focused exclusively on the $8 billion organic residuals industry, which includes water and wastewater residuals. We serve more than 600 municipal and industrial water and wastewater treatment accounts with operations in 37 states and the District of Columbia. Biosolids and other organic residuals are solid or liquid material generated by municipal wastewater treatment facilities or residual management facilities. We provide our customers with services and capabilities that focus on the beneficial reuse of organic nonhazardous residuals, including biosolids, resulting primarily from the wastewater treatment process. We believe that the services we offer are compelling to our customers because they allow our customers to avoid the significant capital and operating costs that they would have to incur if they internally managed their water and wastewater residuals. We partner with our clients to develop cost-effective and environmentally sound solutions for their residuals processing and beneficial use requirements. Our broad range of services include drying and pelletization, composting, product marketing, incineration, alkaline stabilization, land application, collection and transportation, regulatory compliance, dewatering, and facility cleanout services. We currently operate six heat-drying facilities, five composting facilities, three incineration facilities and 31 permanent and 35 mobile dewatering units. Our existing customer base is comprised primarily of municipal customers, which accounted for approximately 88 percent of our revenues for the year ended December 31, 2004, as well as industrial and commercial waste generators. We also cater to buyers who purchase our fertilizers and other marketed products, which total approximately 3 percent of our total revenues. Our size and scale offer significant advantages over our competitors in terms of operating efficiencies and the breadth of services we provide our 2
10-K3rd Page of 87TOC1stPreviousNextBottomJust 3rd
customers. Approximately 89 percent of our revenue for the year ended December 31, 2004 was derived from sources that we believe are recurring in nature, including contracts, purchase orders and product sales. Contract revenues accounted for approximately 83 percent of our revenue for the year ended December 31, 2004. These revenues were generated through more than 560 contracts that range from one to twenty-five years in length. Contract revenues are generated primarily from land application, collection and transportation services, dewatering, incineration, composting, drying and pelletization services and facility operations and maintenance services. These contracts have an estimated remaining contract value including renewal options, which we call backlog, of approximately $2.2 billion as of December 31, 2004. This backlog represents more than six times our revenue for the year ended December 31, 2004. Our estimated backlog, excluding renewal options, was approximately $1.5 billion as of December 31, 2004. See -- "Backlog." Our top ten customers, which represent approximately $1.2 billion, or 55%, of our backlog as of December 31, 2004, have an average of eight years remaining on their current contracts, including renewal options. We have historically enjoyed high contract retention rates (both renewals and rebids) of approximately 85 percent to 90 percent of contract revenue value. As of December 31, 2004, our contract retention rate was approximately 88 percent. DESCRIPTION OF BUSINESS BY SEGMENT The Company evaluates operating results, assesses performance and allocates resources on a geographic basis, with the exception of its rail operations and its engineering, facilities, and development ("EFD") group which are separately monitored. Accordingly, the Company reports the results of its activities in three operating segments, which include: Residuals Management Operations, Rail Transportation, and EFD. The Company has determined that its segment disclosures for 2003 and 2002 should be restated to expand its segment disclosure from one reporting segment as was originally reported to three reporting segments. Accordingly, the segment information presented for 2003 and 2002 herein has been restated. The table below shows the total revenues (in thousands) contributed annually by each of our reportable segments in the three-year period ended December 31, 2004. More information about our results of operations by reportable segment is included in Note 20 to the consolidated financial statements included in this report. [Download Table] YEAR ENDED DECEMBER 31, ------------------------------ 2004 2003 2002 -------- -------- -------- (IN THOUSANDS) Residuals Management Operations...................... $274,790 $253,610 $226,738 Rail Transportation.................................. 33,822 36,217 28,893 Engineering Facilities and Development............... 17,252 8,725 16,997 -------- -------- -------- Total revenues..................................... $325,864 $298,552 $272,628 ======== ======== ======== Revenues generated from the services that the Company provides are summarized below: [Enlarge/Download Table] YEAR ENDED DECEMBER 31, ---------------------------------- 2004 2003 2002 -------- ---------- ---------- (RESTATED) (RESTATED) (IN THOUSANDS) Facilities operations................................ $100,222 $ 92,388 $ 80,576 Product marketing.................................... 11,486 12,910 10,776 Land application and disposal........................ 176,202 175,576 153,154 Cleanout services.................................... 26,780 12,658 16,916 Design and build..................................... 11,174 5,020 11,206 -------- -------- -------- Total revenues..................................... $325,864 $298,552 $272,628 ======== ======== ======== Facilities operations include revenues generated from providing drying and pelletization, composting, and incineration operations services. Land application and disposal includes revenues generated from providing 3
10-K4th Page of 87TOC1stPreviousNextBottomJust 4th
land application, dewatering, and disposal services. Product marketing includes revenues generated from selling pellets and compost as organic fertilizers. Cleanout services include revenues generated from lagoon and digester cleanout projects. Residuals Management Operations derives its revenues from facilities operations, product marketing, land application and disposal, and cleanout services. Rail Transportation derives its revenues from land application and disposal services. EFD derives its revenues from product marketing, and design and build services. INDUSTRY OVERVIEW HISTORY We believe that the organic residuals industry, which includes water and wastewater residuals, is approximately $8 billion in size and will continue to grow at four to five percent annually over the next decade. The growth in the underlying volumes of wastewater residuals generated by the municipal and industrial markets is driven by a number of factors, including: - Population growth and population served; - Pressures to better manage wastewater; - More restrictive laws and regulations; and - Advances in technology. Most residential, commercial, and industrial wastewater is collected through an extensive network of sewers (laterals, interceptors and force mains), and transported to wastewater treatment plants, which are primarily publicly owned treatment works ("POTWs"). When wastewater is treated at POTWs or at industrial wastewater pre-treatment facilities, the treatment process normally consists of biological and/or chemical treatment (secondary treatment) followed by some type of clarification (separates the liquid portion of the wastewater from the solids/wastewater residuals). The clarified water may be further treated (disinfection and filtration -- tertiary treatment) depending upon effluent limitation requirements contained in the POTW's National Pollutant Discharge Elimination System permit and discharged -- typically into a river or other surface water. Prior to the promulgation of the 40 CFR Part 503 Regulations by the Environmental Protection Agency, or EPA, pursuant to Section 405 of the Clean Water Act ("Part 503 Regulations") on February 19, 1993, many POTWs were beneficially recycling their wastewater residuals under 40 CFR Part 257. Some POTWs were landfilling, incinerating, or surface disposing of their residuals. Ocean dumping was banned in 1989 and completely phased out by 1991. The Part 503 Regulations were much more comprehensive than Part 257, especially in the level of risk assessment that was done by the EPA to develop the pollutant concentration requirements. The Part 503 Regulations supported the EPA's beneficial use policy that was published in 1984 and provided some closure to regulatory process that had been on going since the Clean Water Act amendments of 1977. Once the Part 503 regulations were final, they created significant growth for the wastewater residuals management industry. To establish beneficial reuse as an option for wastewater generators, the EPA established a classification methodology for the wastewater residuals that is based on how the wastewater residuals are processed. Now, in most cases, the POTW further processes the wastewater residuals and produces a semisolid, nutrient-rich by-product known as biosolids. We use the term "wastewater residuals" to include both solids that have been treated pursuant to the Part 503 Regulations and those that have not. Biosolids, as a subset of wastewater residuals, is intended to refer to wastewater solids that meet either the requirements of Class A or B standards as defined in the Part 503 Regulation. CLASSES OF BIOSOLIDS When treated and processed according to the Part 503 Regulations, biosolids can be beneficially reused and applied to crop land to improve soil quality and productivity due to the nutrients and organic matter that they contain. Biosolids applied to agricultural land, forest, public contact sites, or reclamation sites must meet either Class A or Class B bacteria, or pathogen and or vector attraction reduction requirements contained in 4
10-K5th Page of 87TOC1stPreviousNextBottomJust 5th
the Part 503 Regulations. This classification is determined by the level of processing the biosolids have undergone. Pursuant to the Part 503 Regulations, there are specific methods available to achieve Class A standards and other specific methods available to achieve Class B standards, otherwise the biosolids are considered Sub-Class B. Each alternative for Class A requires that the resulting biosolids be essentially pathogen free. In general, Class A biosolids are generated by more capital intensive processes, such as composting, heat drying, heat treatment, high temperature digestion and alkaline stabilization. Class A biosolids have the highest market value, are sold as fertilizer, and can be applied to any type of land or crop. Class B biosolids are treated to a lesser degree by processes such as digestion or alkaline stabilization. These biosolids are typically land applied on farmland by professional farmers or agronomists and are monitored to comply with associated federal and state reporting requirements. The Part 503 Regulations, however, regulate the type of agricultural crops for which Class B biosolids may be used. Finally, in some cases, the POTW does not treat its wastewater residuals to either Class A or Class B standards and such residuals are considered Sub-Class B. These residuals can either be processed to Class A standards or Class B standards by an outside service provider or disposed of through incineration or landfilling. MARKET SIZE/FRAGMENTATION According to the EPA's 1999 study entitled Biosolids Generation, Use, and Disposal in the United States, the quantity of municipal biosolids produced in the United States was projected to be approximately 7.1 million dry tons in 2000, processed through approximately 16,000 POTWs. It is estimated that 8.2 million dry tons of biosolids will be generated in 2010, and that an additional 3,000 POTWs will be built by 2012. It is also estimated that 63 percent of these biosolids volumes are currently beneficially reused, growing to 70 percent by 2010. An independent 2000 study by the Water Infrastructure Network, entitled Clean & Safe Water for the 21st Century, estimates that municipalities spend more than $22 billion per year on the operations and maintenance of wastewater treatment plants. We estimate that, based on conversations with consulting engineers, up to 40 percent of those annual costs, or $8.8 billion, are associated with the management of municipal wastewater residuals. Industry sources, including EPA studies and manuals and research and analysis reports from Informa Economics, Inc., and internal information have led us to estimate that a total volume of 135 million dry tons of organic residuals are processed each year. Therefore, we estimate the total size of the combined municipal and industrial wastewater residuals market to be $8 billion. We believe that the management of wastewater residuals is a highly fragmented industry and that we are the only dedicated provider of a full range of services on a national scale. Historically, POTWs performed the necessary wastewater residuals management services, but this function is increasingly being performed by private contractors in an effort to lower cost, increase efficiency and comply with stricter regulations. We believe we compete in a stable, recession resistant industry. We provide a necessary service to our municipal and industrial customers. We derive substantially all of our revenues from municipal water and wastewater utilities. Demand for our industry's services are promulgated by government regulations defining the use and disposal of wastewater residuals. We believe that population growth, better wastewater management treatment processes and stricter regulations are factors driving growth in the industry. MARKET GROWTH We believe the estimated $8 billion organic residuals industry, which includes water and wastewater residuals, will continue to grow at four to five percent annually over the next decade. The growth in the underlying volumes of wastewater residuals generated by the municipal and industrial markets is driven by a number of factors. These factors include: Population Growth and Population Served. As the population grows, the amount of biosolids produced by municipal POTWs is expected to increase proportionately. In addition to population growth, the amount of residuals available for reuse should also grow as more of the population is served by municipal sewer networks. As urban sprawl continues and the desire of cities to annex surrounding areas increases, POTWs will treat 5
10-K6th Page of 87TOC1stPreviousNextBottomJust 6th
more wastewater. It is expected that the amount of wastewater residuals managed on a daily basis by municipal wastewater treatment plants will increase to more than 8.2 million dry tons by 2010. Pressures To Better Manage Wastewater. There is tremendous pressure from many stakeholders, including environmentalists, land owners, and politicians, being applied to municipal and industrial wastewater generators to better manage the wastewater treatment process. The costs (such as regulatory penalties and litigation exposure) of not applying the best available technology to properly manage waste streams have now grown to material levels. This trend should continue to drive the growth of more wastewater treatment facilities with better separation technologies, which increase the amount of residuals ultimately produced. Stricter Regulations. If the trend continues and laws and regulations that govern the quality of the effluent from wastewater treatment plants become stricter, POTWs and industrial wastewater treatment facilities will be forced to remove more and more residuals from the wastewater, thereby increasing the amount of residuals needing to be properly managed. Advances in Technology. The total amount of residuals produced annually continues to increase due to advancements in municipal and industrial wastewater treatment technology. In addition to improvements in secondary and tertiary treatment methods, which can increase the quantity of residuals produced at a wastewater treatment plant, segregation technologies, such as microfiltration, also result in more residuals being separated from the wastewater. MARKET TRENDS In addition to the growth of the underlying volumes of wastewater residuals, there is a trend of municipalities converting from Sub-Class B and Class B processes to Class A processes. There are numerous reasons for this trend, including: Decaying Infrastructure. Many municipal POTWs operate aging and decaying wastewater infrastructure. According to the Water Infrastructure Network's 2000 study, municipalities will need to spend more than $900 billion over the next 20 years to upgrade these systems. As this effort is rolled out and POTWs undergo design changes and new construction, opportunities will exist to also upgrade wastewater residuals treatment processes. We expect that the trend toward more facility-based approaches, such as drying and pelletization, will increase with this infrastructure spending. In addition, the need to provide capital for these expenditures should create pressures for more outsourcing opportunities. Shrinking Agricultural Base and Urbanization. As population density increases, the availability of nearby farmland for land application of Class B biosolids becomes diminished. Under these circumstances, the transportation costs associated with a Class B program may increase to such an extent that the higher upfront processing costs of Class A programs may become attractive to generators. Production of Class A pellets offers significant volume reduction, greatly reduced transportation costs, and the enhanced value of pellets allows, in many cases, revenue realization from product sales. Public Sentiment. While the Part 503 Regulations provide equal levels of public safety in the distribution of Class A and Class B biosolids, the public sometimes perceives a greater risk from the application of Class B biosolids. This is particularly true in heavily populated areas. Municipalities are responding to these public and political pressures by upgrading their programs to the Class A level. Certain municipalities and wastewater agencies have industry leadership mindsets where they endeavor to provide their constituents with the highest level, most advanced treatment technologies available. These municipalities and agencies will typically fulfill at least a portion of their residuals management needs with Class A technologies. Regulatory Stringency. With the promulgation of the Part 503 Regulations, the EPA and, subsequently, state regulatory agencies have made the distribution of Class A biosolids products largely unrestricted. Utilization requirements for Class B biosolids are significantly more onerous. Based on this, municipalities are moving to Class A programs to avoid the governmental permitting, public hearings, compliance and enforcement bureaucracy associated with Class B programs. This regulatory support to reduce and recycle residuals, and to increase the quality of the biosolids, works in our favor. 6
10-K7th Page of 87TOC1stPreviousNextBottomJust 7th
COMPETITIVE STRENGTHS We believe that the following strengths differentiate us in the marketplace: National, Full-Service Industry Leader. We are the largest recycler of biosolids and other organic residuals in the United States and the only national company focused exclusively on water and wastewater residuals management. We provide our customers with services and capabilities, including drying and pelletization, composting, product marketing, incineration, alkaline stabilization, land application, collection and transportation, regulatory compliance, dewatering, and facility cleanout services. We believe our broad range of services exceeds those offered by our competitors in the water and wastewater residuals management industry and provides us with a unique and differentiated service offering platform. We believe that our leading market position provides us with more operating leverage and a unique competitive advantage in attracting and retaining customers and employees as compared to our regional and local competitors. Recurring Revenues and Stable Operating Cash Flows. Approximately 89 percent of our revenue for the year ended December 31, 2004 was derived from sources that we believe are recurring in nature, including long-term contracts primarily with municipal customers. These contracts accounted for approximately 83 percent of our revenue for the year ended December 31, 2004. Our contract expirations are staggered, mitigating the impact of any individual contract loss. Our contract revenue backlog, including renewal options, was approximately $2.2 billion as of December 31, 2004. This backlog represents more than six times our revenue for the year ended December 31, 2004. Our estimated backlog, excluding renewal options, was approximately $1.5 billion as of December 31, 2004. We believe our recurring revenue base, stable capital expenditures requirements and minimal working capital requirements will allow us to maintain predictable and consistent cash flows. See "Business -- Backlog." Significant Land Base. We have a large land base available for the land application of wastewater residuals. As of December 31, 2004, we maintained permits and registration or licensing agreements on more than 913,000 acres of land in 25 states. We feel that this land base provides us with an important advantage when bidding for new work and retaining existing business. Large Range of Processing Capabilities and Product Marketing Experience. We are one of the most experienced firms in treating wastewater residuals to meet the EPA's Class A standards. We currently operate 11 Class A processing facilities and believe that our next two largest Class A competitors operate five and three Class A facilities, respectively. Class A residuals undergo more processing than Class B residuals, and may be distributed and marketed as commercial fertilizer. We have numerous capabilities to achieve Class A standards, and we currently operate six heat-drying facilities and five composting facilities. In addition, we are a leader in marketing Class A biosolids either generated by us or by others. For the year ended December 31, 2004, we marketed 165,000 tons or approximately 52 percent of the heat-dried pellets produced in the United States. We also marketed 401,000 tons of compost, which we believe is significantly more than any other producer of municipal based compost materials. Experienced Sales Force. We have a sales force dedicated to the wastewater residuals market. We market our services via a multi-tiered sales force, utilizing a combination of business developers, engineering support staff, and seasoned operations directors. This group of individuals is responsible for maintaining our existing business and identifying new wastewater residuals management opportunities. On average, these individuals have in excess of ten years of industry experience. We believe that their unique knowledge and longstanding customer relationships gives us a competitive advantage in identifying and successfully securing new business. Regulatory Compliance and Reporting. An important element for the long-term success of a wastewater residuals management program is the certainty of compliance with local, state and federal regulations. Accurate and timely documentation of regulatory compliance is mandatory. We provide this service, as part of our turn-key operations, through a proprietary integrated data management system (the Residuals Management System) that has been designed to store, manage and report information about our clients' wastewater residuals programs. We believe that our regulatory compliance and reporting capabilities provide us with an important competitive advantage when presented to the municipal and industrial wastewater generators. 7
10-K8th Page of 87TOC1stPreviousNextBottomJust 8th
Bonding Capacity. Commercial, federal, state and municipal projects often require operators to post performance and, in some cases, payment bonds at the execution of a contract. The amount of bonding capacity offered by sureties is a function of the financial health of the company requesting the bonding. Operators without adequate bonding may be ineligible to bid or negotiate on many projects. Our national presence and tenure in the market have helped us develop strong bonding relationships with large national sureties that smaller industry participants do not possess. We believe the existing capacity is sufficient to meet bonding needs for the foreseeable future. To date, no payments have been made by any bonding company for bonds issued on our behalf. Strong, Experienced Management Team. We have a strong and experienced management team at the corporate and operating levels. Our senior management on average has been involved in the environmental services industry for over 20 years. We believe the skill and experience of our management team continue to provide significant benefits to us as we evaluate opportunities to expand our business. BUSINESS STRATEGY Our goals are to maintain and strengthen our position as the only national company exclusively focused on water and wastewater residuals management. Our business strategy is to increase cash flow from operations and profitability through a combination of organic growth, growth through complementary acquisitions and a disciplined approach to capital expenditures. Organic Growth. We believe that we have the opportunity to expand our business by providing services for new customers who currently perform their own wastewater residuals management and by increasing the range of services that our existing customers outsource to us. The principal factors contributing to our organic growth include: - Developing New Customers. Our sales and marketing efforts focus on adding new customers by marketing our products and services. In many cases, we believe that we can provide the customer with better service at a cost to them that is lower than what it costs them to provide the service internally or with their current service provider. We take a collaborative approach with potential customers where our sales force consults with potential customers and positions us as a solution provider. - Expanding Services to Existing Customers. We have the opportunity to provide many of our existing customers with additional services as part of a complete residuals management program. We endeavor to educate these existing customers about the benefits of a complete residuals management solution and offer other services where the value is compelling. These opportunities may provide us with long-term contracts, increased barriers to entry, and better relationships with our customers. - Capitalize on Increased Demand for Facilities Operations Services. In order to take advantage of operating efficiencies, technology and our comprehensive capabilities, we will endeavor to capitalize on the increased demand for facilities operations services, including drying and pelletizing, dewatering, composting and incineration. We believe this focus will result in more long-term contracts and recurring revenue. In addition, we are building several new facilities, which we expect will also result in longer-term contracts, steady revenue streams, higher barriers to entry for competitors, higher switching costs for the customer and lower seasonality. We opened one of these facilities in Sacramento in 2004. Growth through Complementary Acquisitions. We plan to continue to pursue strategic acquisitions in a disciplined manner in order to achieve further growth. We selectively seek strategic opportunities to acquire businesses that profitably expand our service offerings, increase our geographic coverage or increase our customer base. We believe our strategic acquisitions enable us to gain new industry residuals expertise and efficiencies in our existing operations. Determination of attractive acquisition targets is based on many factors, including the size and location of the business and customers served, existing contract terms, potential operating efficiencies and cost savings. Disciplined Approach to Capital Expenditures. Whether a new contract or an acquisition, we are focused on the ability to generate the revenues and operating cash flow to validate the capital investment 8
10-K9th Page of 87TOC1stPreviousNextBottomJust 9th
decision. As such, new contracts, renewals and/or acquisitions undergo a comprehensive financial analysis to ensure that our return criteria are being met. In addition, capital expenditures relating to maintenance activities are also subject to rigorous internal review and a formal approval process. SERVICES AND OPERATIONS Today, generators of municipal and industrial residuals must provide sound environmental management practices with limited economic resources. For help with these challenges, municipal and industrial generators throughout the United States have turned to us for solutions. We partner with our clients to develop cost-effective, environmentally sound solutions to their residuals processing and beneficial use requirements. We provide the flexibility and comprehensive services that generators need, with negotiated pricing, regulatory compliance, and operational performance. We work with our clients to find innovative and cost effective solutions to their wastewater residuals management challenges. In addition, because we do not manufacture equipment, we are able to provide unbiased solutions to our customers' needs. We provide our customers with complete, vertically integrated services and capabilities, including design/build services, facility operations, facility cleanout services, regulatory compliance, dewatering, collection and transportation, composting, drying and pelletization, product marketing, incineration, alkaline stabilization, and land application. [Wastewater Residuals Services FLOWCHART] 1. Design and Build Services. We designed, built, and operate six heat-drying and pelletization facilities and five composting facilities. We currently have one new drying facility under permit and construction that we will operate when it is completed. We operate three incineration facilities, two of which we significantly upgraded and one that we built. Lastly, we have designed, built, and operate over 20 biosolids dewatering facilities. All of our facility design, construction and operating experience is with biosolids projects. 9
10-K10th Page of 87TOC1stPreviousNextBottomJust 10th
2. Facility Cleanout Services. Our facility cleanout services focus on the cleaning and maintenance of the digesters at municipal and industrial wastewater facilities. Digester cleaning involves complex operational and safety considerations. Our self-contained pumping systems and agitation equipment remove a high percentage of biosolids without the addition of large quantities of dilution water. This method provides our customers a low bottom-line cost per dry ton of solids removed. Solids removed from the digesters can either be recycled through our ongoing agricultural land application programs or landfilled. 3. Regulatory Compliance. An important element for the long-term success of a wastewater residuals management program is the certainty of compliance with local, state and federal regulations. Accurate and timely documentation of regulatory compliance is mandatory. We provide this service through our proprietary Residuals Management System ("RMS"). RMS is an integrated data management system that has been designed to store, manage and report information about our clients' wastewater residuals programs. Every time our professional operations or technical staff performs activities relating to a particular project, RMS is updated to record the characteristics of the material, how much material was moved, when it was moved, who moved it and where it went. In addition to basic operational information, laboratory analyses are input in order to monitor both annual and cumulative loading rates for metals and nutrients. This loading information is coupled with field identification to provide current information for agronomic application rate computations. This information is used in two ways. First and foremost, it provides a database for regulatory reporting and provides the information required for monthly and annual technical reports that are sent to the EPA and state regulatory agencies. Second, information entered into RMS is used as an important part of the invoicing process. This check and balance system provides a link between our operational, technical and billing departments to ensure correct invoicing and regulatory compliance. RMS is a tool that gives our clients timely access to information regarding their wastewater residuals management program. We continue to dedicate resources to the continuous improvement of RMS. We believe that our regulatory compliance and reporting capabilities provide us with a competitive advantage when presented to the municipal and industrial wastewater generators. 4. Dewatering. We provide residuals dewatering services for wastewater treatment facilities on either a permanent, temporary or emergency basis. These services include design, procurement, and operations. We provide the staffing to operate and maintain these facilities to ensure satisfactory operation and regulatory compliance of the residuals management program. We currently operate 31 permanent and 35 mobile dewatering units. 5. Collection and Transportation. For our liquid residuals operations, a combination of mixers, dredges and/or pumps are used to load our tanker trailers. These tankers transport the residuals to either a land application site or one of our residuals processing facilities. For our dewatered residuals operations, the dewatered residuals are loaded into trailers by either front end loaders or conveyors. These trailers are then transported to either land application sites or to one of our residuals processing facilities. 6. Composting. For composting projects, we provide a comprehensive range of technologies, operations services and end product marketing through our various divisions and regional offices. All of our composting alternatives provide high-quality Class A products that we market to landscapers, nurseries, farms and fertilizer companies through our Organic Product Marketing Group ("OPMG") described below. In some cases, fertilizer companies package the product and resell it for home consumer use. We utilize three different types of composting methodologies: aerated static pile, in-vessel, and open windrow. When a totally enclosed facility is not required, aerated static pile composting offers economic advantages. In-vessel composting uses an automated, enclosed system that mechanically agitates and aerates blended organic materials in concrete bays. We also offer the windrow method of composting to clients with favorable climatic conditions. In areas with a hot and dry climate, the windrow method lends itself to the efficient evaporation of excess water from dewatered residuals. This makes it possible to minimize or eliminate any need for bulking agents other than recycled compost. We currently operate five composting facilities. 10
10-K11th Page of 87TOC1stPreviousNextBottomJust 11th
7. Drying and Pelletization. The heat drying process utilizes a recirculating system to evaporate water from wastewater residuals and create pea-sized pellets. A critical aspect of any drying technology is its ability to produce a consistent and high quality Class A end product that is marketable to identified end-users. This requires the system to manufacture pellets that meet certain criteria with respect to size, dryness, dust elimination, microbiological cleanliness, and durability. We market heat-dried biosolids products to the agricultural and fertilizer industries through our Organic Product Marketing Group described below. We built and currently operate six drying and pelletization facilities with municipalities, including one in Pinellas County, Florida, two in Baltimore, Maryland, one in New York, New York, one in Hagerstown, Maryland and one in Sacramento, California. We are currently in the construction phase of one drying and pelletization facility for Honolulu, Hawaii, which we will operate when the facility is completed. 8. Product Marketing. In 1992, we formed the OPMG to market composted and pelletized biosolids from our own facilities as well as municipally owned facilities. OPMG currently markets in excess of 891,000 cubic yards of compost and 165,000 tons of pelletized biosolids annually. OPMG markets a majority of its biosolids products under the trade names GranuliteCompany and AllGroCompany. Based on our experience, OPMG is capable of marketing biosolids products to the highest paying markets. We are the leader in marketing end-use wastewater residuals products, such as compost and heat-dried pellets used for fertilizers. In 2004, we marketed 165,000 tons or approximately 52 percent of the heat-dried pellets produced in the United States. We also marketed 401,000 tons of compost, which we believe is significantly more than any other producer of municipal based compost materials. 9. Incineration. In the Northeast, we economically and effectively process wastewater residuals through the utilization of the proven thermal processing technologies of multiple-hearth and fluid bed incineration. In multiple-hearth processing, residuals are fed into the top of the incinerator and then mechanically passed down to the hearths below. The heat from the burning residuals in the middle of the incinerator dries the residuals coming down from the top until they begin to burn. Since residuals have approximately the same British thermal unit value as wood chips, very little additional fuel is needed to make the residuals start to burn. The resulting ash by-product is nontoxic and inert, and can be beneficially used as alternative daily cover for landfills. In fluid bed processing, residuals are pumped directly into a boiling mass of super heated sand and air (the fluid bed) that vaporizes the residuals on contact. The top of the fluid bed burns off any remaining compounds resulting in very low air emissions and very little ash by-product. Computerized control of the entire process makes this modern technology fuel efficient, easy to operate, and an environmentally friendly disposal method. We currently operate three incineration facilities. 10. Alkaline Stabilization. We provide alkaline stabilization services by using lime to treat Sub-Class B biosolids to Class-B standards. Lime chemically reacts with the residuals and creates a Class B product. We offer this treatment process through our BIO*FIX process. Due to its very low capital cost, BIO*FIX is used in interim and emergency applications as well as long-term programs. The BIO*FIX process is designed to effectively inactivate pathogenic microorganisms and to prevent vector attraction and odor. The BIO*FIX process combines specific high-alkalinity materials with residuals at minimal cost. During the past several years, our engineers have developed and improved the BIO*FIX chemical formulations, and the material handling and instrumentation and control systems in concert with clients, federal and state regulators, consulting engineers and academic researchers. 11. Land Application. The beneficial reuse of municipal and industrial biosolids through land application has been successfully performed in the United States for more than 100 years. Direct agricultural land application has the proven benefits of fertilization and organic matter addition to the soil. Agricultural communities throughout the country are well acquainted with the practice of land application of biosolids and have first hand experience with the associated agricultural and environmental benefits. Currently, we recycle Class B biosolids through agricultural land application programs in 25 states. Our revenues from land application services are the highest among our service offerings. 11
10-K12th Page of 87TOC1stPreviousNextBottomJust 12th
CONTRACTS Contract revenues accounted for approximately 83 percent of our revenue for the year ended December 31, 2004. These revenues were generated through more than 560 contracts that range from one to twenty-five years in length. Contract revenues are generated primarily from land application, collection and transportation services, dewatering, incineration, composting, drying and pelletization services and facility operations and maintenance services. These contracts have an estimated backlog, including renewal options, of approximately $2.2 billion as of December 31, 2004. This backlog represents more than six times our revenue for the year ended December 31, 2004. In general, our contracts contain provisions for inflation-related annual price increases, renewal provisions, and broad force majeure clauses. Our top ten customers have an average of eight years remaining on their current contracts, including renewal options. We have historically enjoyed high contract retention rates (both renewals and rebids) of approximately 85 percent to 90 percent of contract revenue value. During 2004, our contract retention rate was approximately 88 percent. See "-- Backlog" for a more detailed discussion. Our contract with the New York City Department of Environmental Protection accounted for 16% of our revenues in 2004. No other customer accounted for more than 10% of our revenues in 2004. Although we have a standard form of agreement, terms may vary depending upon the customer's service requirements and the volume of residuals generated and, in some situations, requirements imposed by statute or regulation. Contracts associated with our land application business are typically two- to four-year exclusive arrangements excluding renewal options. Contracts associated with drying and pelletizing, incineration or composting are typically longer term contracts, from five to twenty years, excluding renewal options, and typically include provisions such as put-or-pay arrangements and estimated adjustments for changes in the consumer price index for contracts that contain price indexing. Other services such as cleanout and dewatering typically may or may not be under long-term contract depending on the circumstances. The majority of our contracts are with municipal entities. Typically, a municipality will advertise a request for proposal and numerous entities will bid to perform the services requested. Often the municipality will choose the best qualified bid by weighing multiple factors, including range of services provided, experience, financial capability and lowest cost. The successful bidder then enters into contract negotiations with the municipality. Contracts typically include provisions relating to the allocation of risk, insurance, certification of the material, force majeure conditions, change of law situations, frequency of collection, pricing, form and extent of treatment, and documentation for tracking purposes. Many of our agreements with municipalities and water districts provide options for extension without the necessity of going to bid. In addition, many contracts have termination provisions that the customer can exercise; however, in most cases, such terminations create obligations to our customers to compensate us for lost profits. Our largest contract is with the New York City Department of Environmental Protection. The contract relates to the New York Organic Fertilizer Company dryer and pelletizer facility and was assumed in connection with the Bio Gro acquisition in 2000. The contract provides for the removal, transport and processing of wastewater residuals into Class A product that is transported, marketed and sold to the fertilizer industry for beneficial reuse. The contract has a term of 15 years and expires in June 2013. The contract includes provisions relating to the allocation of risk, insurance, certification of the material, force majeure conditions, change of law situations, frequency of collection, pricing, form and extent treatment, and documentation for tracking purposes. In addition, the contract includes a provision that allows for the New York City Department of Environmental Protection to terminate the contract. See "Risk Factors -- Risks Relating to our Business and the Industry -- A significant amount of our business comes from a limited number of customers and our revenue and profits could decrease significantly if we lost one or more of them as customers." 12
10-K13th Page of 87TOC1stPreviousNextBottomJust 13th
BACKLOG At December 31, 2004, our estimated remaining contract value including renewal options, which we call backlog, was approximately $2.2 billion, of which we estimate approximately $191.0 million will be realized in 2005. In determining backlog, we calculate the expected payments remaining under the current terms of our contracts, assuming the renewal of contracts in accordance with their renewal provisions, no increase in the level of services during the remaining term, and estimated adjustments for changes in the consumer price index for contracts that contain price indexing. Assuming the renewal provisions are not exercised, we estimate our backlog at December 31, 2004 would have been approximately $1.5 billion. These estimates are based on our operating experience, and we believe them to be reasonable. However, there can be no assurance that our backlog will be realized as contract revenue or earnings. See "Risk Factors -- Risks Relating to our Business and Industry -- We are not able to guarantee that our estimated remaining contract value, which we call backlog, will result in actual revenues in any particular fiscal period." SALES AND MARKETING We have a sales and marketing group that has developed and implemented a comprehensive internal growth strategy to expand our business by providing services for new customers who currently perform their own wastewater residuals management and by increasing the range of services that our existing customers outsource to us. In addition, to maintain our existing market base, we endeavor to retain our existing service contracts. For 2004, we achieved a retention rate (renewals and rebids) of approximately 88 percent. We believe that the ability to retain existing contracts is a direct indication of the level of customer satisfaction with our operations. Although we value our current customer base, our focus is to increase revenues that generate long-term, stable income at acceptable margins rather than simply increasing market share. Our sales and marketing group also works with our operations staff, which typically responds to requests to proposals for routine work that is awarded to the lowest cost bidder. This allows our sales and marketing group to focus on prospective, rather than reactive, marketing activities. Our sales and marketing group is focused on developing new business from specific market segments that have historically netted the highest returns. These are segments where we believe we should have an enhanced competitive advantage due to the complexity of the job, the proximity of the work to our existing business, or a unique technology or facility that we are able to offer. We seek to maximize profit potential by focusing on negotiated versus low-bid procurements, long-term versus short-term contracts and projects with multiple services. In addition, we are focusing on the rapidly growing facilities operations market. Our sales incentive program is designed to reward the sales force for success in these target markets. We proactively approach municipal market segments, as well as new industrial segments, through professional services contracts. We are in a unique industry position to successfully market through professional services contracts because we are an operations company that offers virtually every type of proven service category marketed in the industry today. This means we can customize a wastewater residuals management program for a client with no technology or service category bias. ACQUISITIONS HISTORY In May 2003, we purchased Aspen Resources, Inc. ("Aspen Resources"). The purchase of Aspen Resources provides us with added expertise in the management of pulp and paper organic residuals. Historically, acquisitions have been an important part of our growth strategy. We completed 18 acquisitions from 1998 through 2004, highlighted by our acquisition in August 2000 of Waste Management's Bio Gro Division. Bio Gro had been one of the largest providers of wastewater residuals management services in the United States, with 1999 annual revenues of $118 million. Bio Gro provided wastewater residuals management 13
10-K14th Page of 87TOC1stPreviousNextBottomJust 14th
services in 24 states and was the market leader in thermal drying and pelletization. Other acquisitions from 1998 to the present include the following: [Enlarge/Download Table] COMPANY DATE ACQUIRED U.S. MARKET SERVED CAPABILITIES ACQUIRED ------- ------------- ------------------ --------------------- A&J Cartage, Inc. ............. June 1998 Midwest Land Application Recyc, Inc. ................... July 1998 West Composting Environmental Waste Recycling, Inc. ........................ November 1998 Southeast Land Application National Resource Recovery, Inc. ........................ March 1999 Midwest Land Application Anti-Pollution Associates...... April 1999 Florida Keys Facility Operations D&D Pumping, Inc. ............. April 1999 Florida Keys Land Application Vital Cycle, Inc. ............. April 1999 Southwest Product Marketing AMSCO, Inc. ................... May 1999 Southeast Land Application Residual Technologies, LP...... January 2000 Northeast Incineration Davis Water Analysis, Inc. .... February 2000 Florida Keys Facility Operations AKH Water Management, Inc. .... February 2000 Florida Keys Facility Operations Ecosystematics, Inc. .......... February 2000 Florida Keys Facility Operations Rehbein, Inc. ................. March 2000 Midwest Land Application Whiteford Construction Company...................... March 2000 Mid-Atlantic Cleanouts Environmental Protection & Improvement Co. ............. March 2000 Mid-Atlantic Rail Transportation Earthwise Organics, Inc and Earthwise Trucking........... August 2002 West Composting and Transportation COMPETITION We provide a variety of services relating to the transportation and treatment of wastewater residuals. Although water, land application, fertilizer, farming, consulting and composting companies provide some of the same services we offer, we believe that we are the only national company to provide a comprehensive suite of services. We are not aware of another company focused exclusively on the management of wastewater residuals from a national perspective. We have several types of direct competitors. Our direct competitors include small local companies, regional residuals management companies, and national and international water and wastewater operations privatization companies. We compete with these competitors in several ways, including providing quality services at competitive prices, partnering with technology providers to offer proprietary processing systems, and utilizing strategic land application sites. Municipalities often structure bids for large projects based on the best qualified bid, weighing multiple factors, including experience, financial capability and cost. We also believe that the full range of wastewater residuals management services we offer provide a competitive advantage over other entities offering a lesser complement of services. In many cases, municipalities and industries choose not to outsource their residuals management needs. In the municipal market, we estimate that up to 60 percent of the POTW plants are not privatized. We are actively reaching out to this segment to persuade them to explore the benefits of outsourcing these services to us. For these generators, we can offer increased value through numerous areas, including lower cost, ease of management, technical expertise, liability assumption/risk management, access to capital or technology and performance guarantees. FEDERAL, STATE AND LOCAL GOVERNMENT REGULATION Federal, state and local environmental authorities regulate the activities of the municipal and industrial wastewater generators and enforce standards for the discharge from wastewater treatment plants (effluent 14
10-K15th Page of 87TOC1stPreviousNextBottomJust 15th
wastewater) with permits issued under the authority of the Clean Water Act, as amended, state water quality control acts and local regulations. The treatment of wastewater produces an effluent and wastewater solids. The treatment of these solids produces biosolids. To the extent demand for our residuals treatment methods is created by the need to comply with the environmental laws and regulations, any modification of the standards created by such laws and regulations may reduce the demand for our residuals treatment methods. Changes in these laws or regulations, or in their enforcement, may also adversely affect our operations by imposing additional regulatory compliance costs on us, requiring the modification of and/or adversely affecting the market for our wastewater residuals management services. The Comprehensive Environmental Response, Compensation and Liability Act ("CERCLA") generally imposes strict, joint and several liability for cleanup costs upon various parties, including: (1) present owners and operators of facilities at which hazardous substances were disposed; (2) past owners and operators at the time of disposal; (3) generators of hazardous substances that were disposed at such facilities; and (4) parties who arranged for the disposal of hazardous substances at such facilities. CERCLA liability extends to cleanup costs necessitated by a release or threat of release of a hazardous substance. However, the definition of "release" under CERCLA excludes the "normal application of fertilizer." The EPA regulations regard biosolids applied to land as a fertilizer substitute or soil conditioner. The EPA has indicated in a published document that it considers biosolids applied to land in compliance with the applicable regulations not to constitute a "release." However, the land application of biosolids that do not comply with Part 503 Regulations could be considered a release and lead to CERCLA liability. Monitoring as required under Part 503 Regulations is thus very important. Although the biosolids and alkaline waste products may contain limited quantities or concentrations of hazardous substances (as defined under CERCLA), we have developed plans to manage the risk of CERCLA liability, including training of operators, regular testing of the biosolids and the alkaline admixtures to be used in treatment methods and reviewing incineration and other permits held by the entities from which alkaline admixtures are obtained. PERMITTING PROCESS We operate in a highly regulated environment and the wastewater treatment plants and other plants at which our biosolids management services may be provided are usually required to have permits, registrations and/or approvals from federal, state and/or local governments for the operation of such facilities. Many states, municipalities and counties have regulations, guidelines or ordinances covering the land application of Class B biosolids, many of which set either a maximum allowable concentration or maximum pollutant-loading rate for at least one pollutant. The Part 503 Regulations also require monitoring Class B biosolids to ensure that certain pollutants or pathogens are below thresholds. The EPA has considered increasing these thresholds or adding new thresholds for different substances, which could increase our compliance costs. In addition, some states have established management practices for land application of Class B biosolids. In some jurisdictions, state and/or local authorities have imposed permit requirements for, or have prohibited, the land application or agricultural use of Class B biosolids. There can be no assurance that any such permits will be issued or that any further attempts to require permits for, or to prohibit, the land application or agricultural use of Class B biosolids products will not be successful. Any of the permits, registrations or approvals noted above, or applications therefore may be subject to denial, revocation or modification under various circumstances. In addition, if new environmental legislation or regulations are enacted or existing legislation or regulations are amended or are enforced differently, we may be required to obtain additional, or modify existing, operating permits, registrations or approvals. The process of obtaining or renewing a required permit, registration or approval can be lengthy and expensive and the issuance of such permit or the obtaining of such approval may be subject to public opposition or challenge. Much of this public opposition or challenge, as well as related complaints, relates to odor issues, even when we are generally in compliance with odor requirements and even though we have worked hard to minimize odor from our operations. There can be no assurances that we will be able to meet applicable regulatory requirements or that further attempts by state or local authorities to prohibit, or public opposition or challenge 15
10-K16th Page of 87TOC1stPreviousNextBottomJust 16th
to, the land application, agricultural use of biosolids, thermal processing or biosolids composting will not be successful. PATENTS AND PROPRIETARY RIGHTS We have several patents and licenses relating to the treatment and processing of biosolids. Our current patents expire between 2008 to 2020. While there is no single patent that is material to our business, we believe that our aggregate patents are important to our prospects for future success. However, we cannot be certain that future patent applications will be issued as patents or that any issued patents will give us a competitive advantage. It is also possible that our patents could be successfully challenged or circumvented by competition or other parties. In addition, we cannot assure that our treatment processes do not infringe patents or other proprietary rights of other parties. In addition, we make use of our trade secrets or "know-how" developed in the course of our experience in the marketing of our services. To the extent that we rely upon trade secrets, unpatented know-how and the development of improvements in establishing and maintaining a competitive advantage in the market for our services, we can provide no assurances that such proprietary technology will remain a trade secret or that others will not develop substantially equivalent or superior technologies to compete with our services. EMPLOYEES As of March 16, 2005, we had approximately 964 full-time employees. These employees include approximately 4 executive officers, 11 nonexecutive officers, 119 operations managers, 64 environmental specialists, 46 maintenance personnel, 168 drivers and transportation personnel, 91 land application specialists, 286 general operation specialists, 42 sales employees and 133 technical support, administrative, financial and other employees. Additionally, we use contract labor for various operating functions, including hauling and spreading services, when it is economically advantageous. Although we have approximately 36 union employees, our employees are generally not represented by a labor union or covered by a collective bargaining agreement. We believe we have good relations with our employees. We provide our employees with certain benefits, including health, life, dental, and accidental death and disability insurance and 401(k) benefits. POTENTIAL LIABILITY AND INSURANCE The wastewater residuals management industry involves potential liability risks of statutory, contractual, tort, environmental and common law liability claims. Potential liability claims could involve, for example: - personal injury; - damage to the environment; - violations of environmental permits; - transportation matters; - employee matters; - contractual matters; - property damage; and - alleged negligence or professional errors or omissions in the planning or performance of work. We could also be subject to fines or penalties in connection with violations of regulatory requirements. We carry $51 million of liability insurance (including umbrella coverage), and under a separate policy, $10 million of aggregate pollution legal liability insurance ($10 million each loss) subject to retroactive dates, which we consider sufficient to meet regulatory and customer requirements and to protect our employees, assets and operations. There can be no assurance that we will not face claims under CERCLA or similar state 16
10-K17th Page of 87TOC1stPreviousNextBottomJust 17th
laws resulting in substantial liability for which we are uninsured and which could have a material adverse effect on our business. Our insurance programs utilize large deductible/self-insured retention plans offered by a commercial insurance company. Large deductible/self-insured retention plans allow us the benefits of cost-effective risk financing while protecting us from catastrophic risk with specific stop-loss insurance limiting the amount of self-funded exposure for any one loss and aggregate stop-loss insurance limiting the self-funded exposure for health insurance for any one year. ITEM 2. PROPERTIES We currently lease approximately 18,414 square feet of office space at our principal place of business located in Houston, Texas. We also lease regional operational facilities in: Houston, Texas; El Dorado Hills, California; Mount Arlington, New Jersey; Baltimore, Maryland and Waterbury, Connecticut; and we have 18 district offices throughout the United States. We own and operate four drying and pelletization facilities; one located in New York, New York, two in Baltimore, Maryland, and one in Sacramento, California. We also operate two drying and pelletizing facilities in Hagerstown, Maryland and Pinellas County, Florida, and three incineration facilities located in Woonsocket, Rhode Island; Waterbury, Connecticut; and New Haven, Connecticut. We also operate five composting facilities located in Corona, California; Burlington, New Jersey; Rockland, New Jersey; Salome, Arizona; and Chino, California. Additionally, we own property in Salome, Arizona; Maysville, Arkansas; Lancaster, California; King George, Virginia; and Wicomico County, Maryland. These properties are utilized for composting, storage or land application. We maintain permits, registrations or licensing agreements on more than approximately 913,000 acres of land in 25 states for applications of biosolids. ITEM 3. LEGAL PROCEEDINGS Our business activities are subject to environmental regulation under federal, state and local laws and regulations. In the ordinary course of conducting our business activities, we become involved in judicial and administrative proceedings involving governmental authorities at the federal, state and local levels. We believe that these matters will not have a material adverse effect on our business, financial condition, results of operations and cash flows. However, the outcome of any particular proceeding cannot be predicted with certainty. We are required under various regulations to procure licenses and permits to conduct our operations. These licenses and permits are subject to periodic renewal without which our operations could be adversely affected. There can be no assurance that any changes in regulatory requirements will not have a materially adverse effect on our financial condition, results of operations or cash flows. RELIANCE INSURANCE For the 24 months ended October 31, 2000 (the "Reliance Coverage Period"), we insured certain risks, including automobile, general liability, and worker's compensation, with Reliance National Indemnity Company ("Reliance") through policies totaling $26 million in annual coverage. On May 29, 2001, the Commonwealth Court of Pennsylvania entered an order appointing the Pennsylvania Insurance Commissioner as Rehabilitator and directing the Rehabilitator to take immediate possession of Reliance's assets and business. On June 11, 2001, Reliance's ultimate parent, Reliance Group Holdings, Inc., filed for bankruptcy under Chapter 11 of the United States Bankruptcy Code of 1978, as amended. On October 3, 2001, the Pennsylvania Insurance Commissioner removed Reliance from rehabilitation and placed it into liquidation. Claims have been asserted and/or brought against us and our affiliates related to alleged acts or omissions occurring during the Reliance Coverage Period. It is possible, depending on the outcome of possible claims made with various state insurance guaranty funds, that we will have no, or insufficient, insurance funds available to pay any potential losses. There are uncertainties relating to our ultimate liability, if any, for 17
10-K18th Page of 87TOC1stPreviousNextBottomJust 18th
damages arising during the Reliance Coverage Period, the availability of the insurance coverage, and possible recovery for state insurance guaranty funds. In June 2002, we settled one such claim that was pending in Jackson County, Texas. The full amount of the settlement was paid by insurance proceeds; however, as part of the settlement, we agreed to reimburse the Texas Property and Casualty Insurance Guaranty Association an amount ranging from $0.6 to $2.5 million depending on future circumstances. We estimated our exposure at approximately $1.0 million for the potential reimbursement to the Texas Property and Casualty Insurance Guaranty Association for costs associated with the settlement of this case and for unpaid insurance claims and other costs (including defense costs) for which coverage may not be available due to the pending liquidation of Reliance. We believe accruals of approximately $1.0 million as of December 31, 2004, are adequate to provide for our exposures. The final resolution of these exposures could be substantially different from the amount recorded. DESIGN AND BUILD CONTRACT RISK We participate in design and build construction operations, usually as a general contractor. Virtually all design and construction work is performed by unaffiliated subcontractors. As a consequence, we are dependent upon the continued availability of and satisfactory performance by these subcontractors for the design and construction of our facilities. There is no assurance that there will be sufficient availability of and satisfactory performance by these unaffiliated subcontractors. In addition, inadequate subcontractor resources and unsatisfactory performance by these subcontractors could have a material adverse effect on our business, financial condition and results of operation. Further, as the general contractor, we are legally responsible for the performance of our contracts and, if such contracts are under-performed or nonperformed by our subcontractors, we could be financially responsible. Although our contracts with our subcontractors provide for indemnification if our subcontractors do not satisfactorily perform their contract, there can be no assurance that such indemnification would cover our financial losses in attempting to fulfill the contractual obligations. OTHER There are various other lawsuits and claims pending against us that have arisen in the normal course of business and relate mainly to matters of environmental, personal injury and property damage. The outcome of these matters is not presently determinable but, in the opinion of management, the ultimate resolution of these matters will not have a material adverse effect on our consolidated financial condition, results of operations or cash flows. SELF-INSURANCE The Company is substantially self-insured for worker's compensation, employer's liability, auto liability, general liability and employee group health claims in view of the relatively high per-incident deductibles the Company absorbs under its insurance arrangements for these risks. Losses are estimated and accrued based upon known facts, historical trends, industry averages, and actuarial assumptions regarding future claims development and claims incurred but not reported. ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS None. 18
10-K19th Page of 87TOC1stPreviousNextBottomJust 19th
PART II ITEM 5. MARKET FOR REGISTRANT'S COMMON EQUITY AND RELATED STOCKHOLDER MATTERS COMMON STOCK PRICE RANGE Our Common Stock is listed on the Nasdaq Small Cap Market ("Nasdaq"), and trades under the symbol "SYGR." The following table presents the high and low closing prices for our Common Stock for each fiscal quarter of the fiscal years ended 2004 and 2003, as reported by the Nasdaq. [Download Table] HIGH LOW ----- ----- FISCAL YEAR 2004 First Quarter............................................... $3.07 $2.12 Second Quarter.............................................. 3.36 2.75 Third Quarter............................................... 3.21 2.52 Fourth Quarter.............................................. 3.10 2.79 FISCAL YEAR 2003 First Quarter............................................... $2.61 $2.15 Second Quarter.............................................. 2.83 2.24 Third Quarter............................................... 2.55 2.20 Fourth Quarter.............................................. 2.46 2.05 As of March 9, 2005, we had 19,809,621 shares of Common Stock issued and outstanding and 262 holders of record of our Common Stock. DIVIDEND POLICY Historically, we have reinvested earnings available for distribution to holders of Common Stock, and accordingly, we have not paid any cash dividends on our Common Stock. Currently, covenants relating to our outstanding preferred stock and bank debt restrict our ability to pay dividends. We expect that our board of directors will adopt a dividend policy in the second quarter of 2005 that reflects an intention to distribute a substantial portion of the cash generated by our business in excess of operating needs, interest and principal payments on our indebtedness and capital expenditures as regular quarterly dividends to our stockholders. In connection with the adoption of such a policy, we would enter into a new credit facility allowing for the payment of dividends and all of our outstanding preferred stock would be converted into shares of Common Stock. EQUITY COMPENSATION PLAN INFORMATION The following table summarizes as of December 31, 2004, certain information regarding equity compensation to our employees, officers, directors and other persons under our equity compensation plans: [Enlarge/Download Table] NUMBER OF SECURITIES REMAINING AVAILABLE FOR NUMBER OF SECURITIES FUTURE ISSUANCE UNDER TO BE ISSUED UPON WEIGHTED AVERAGE EQUITY COMPENSATION EXERCISE OF EXERCISE PRICE OF PLANS (EXCLUDING OUTSTANDING OUTSTANDING SECURITIES REFLECTED STOCK OPTIONS STOCK OPTIONS IN COLUMN (A)) PLAN CATEGORY (A) (B) (C) ------------- -------------------- ----------------------- ----------------------- Equity compensation plans approved by security holders(1)............ 5,957,425 $2.84 3,614,000 Equity compensation not approved by security holders(2)......... 2,942,622 $2.77 -- --------- ----- --------- Total............................. 8,900,047 3,614,000 ========= ========= 19
10-K20th Page of 87TOC1stPreviousNextBottomJust 20th
--------------- (1) We have outstanding stock options granted under the 2000 Stock Option Plan (the "2000 Plan") and the Amended and Restated 1993 Stock Option Plan (the "1993 Plan") for officers, directors and key employees. There are 3,614,000 options for shares of common stock reserved under the 2000 Plan for future grants. Effective with the approval of the 2000 Plan, no further grants have been made under the 1993 Plan. (2) Represents options granted pursuant to individual stock option agreements. An aggregate of 1,181,954 options were granted to executive officers in 1998 and prior. These options had an exercise price equal to the market price, vested over three years, and expire ten years from the date of grant. An aggregate of 850,000 options were granted to executive officers as an inducement essential to the individuals entering into an employment contract with us. These options have an exercise price equal to market value on the date of grant, vest over three years, and expire ten years from the date of grant. ITEM 6. SELECTED FINANCIAL DATA The following table summarizes our selected consolidated financial data for each fiscal year of the five-year period ended December 31, 2004. The following selected consolidated financial data should be read in conjunction with "Management's Discussion and Analysis of Financial Condition and Results of Operations" and the consolidated financial statements, including the notes thereto, included elsewhere herein. [Enlarge/Download Table] YEAR ENDED DECEMBER 31, ---------------------------------------------------- 2004 2003 2002 2001 2000 -------- -------- -------- -------- -------- (IN THOUSANDS, EXCEPT PER SHARE DATA) Revenue................................. $325,864 $298,552 $272,628 $260,196 $163,098 Gross profit............................ 67,822 64,101 70,748 68,095 43,198 Selling, general and administrative expenses.............................. 24,346 26,070 22,935 21,958 14,337 Reorganization costs.................... -- 1,169 905 -- -- Special charges, net.................... 320 -- -- 1,018 -- Amortization of intangibles............. 126 450 108 4,458 3,516 Gain from litigation settlement......... -- -- -- (6,000) -- Interest expense, net................... 22,247 23,356 23,498 26,968 18,908 Net income before cumulative effect of change in accounting for derivatives and asset retirement obligations, preferred stock dividends and noncash beneficial conversion charge.......... 12,954 7,754 11,064 17,568 6,551 Cumulative effect of change in accounting for derivatives............ -- -- -- 1,153 -- Cumulative effect of change in accounting for asset retirement obligations........................... -- 476 -- -- -- Preferred stock dividends............... 8,827 8,209 7,659 7,248 3,939 Noncash beneficial conversion charge.... -- -- -- -- 37,045 Net income (loss) applicable to common stock................................. $ 4,127 $ (931) $ 3,405 $ 9,167 $(34,433) 20
10-K21st Page of 87TOC1stPreviousNextBottomJust 21st
[Enlarge/Download Table] YEAR ENDED DECEMBER 31, ---------------------------------------------------- 2004 2003 2002 2001 2000 -------- -------- -------- -------- -------- (IN THOUSANDS, EXCEPT PER SHARE DATA) Basic -- Earnings (loss) per share before cumulative effect of change in accounting for derivatives and asset retirement obligations, and noncash beneficial conversion charge............................. $ 0.21 $ (0.03) $ 0.17 $ 0.53 $ 0.14 Cumulative effect of change in accounting for derivatives......... -- -- -- (0.06) -- Cumulative effect of change in accounting for asset retirement obligations........................ -- (0.02) -- -- -- Noncash beneficial conversion charge............................. -- -- -- -- (1.92) -------- -------- -------- -------- -------- Net income (loss) per share --basic... $ 0.21 $ (0.05) $ 0.17 $ 0.47 $ (1.78) ======== ======== ======== ======== ======== Diluted -- Earnings (loss) per share before preferred stock dividends, cumulative effect of change in accounting for derivatives and asset retirement obligations and noncash beneficial conversion charge............................. $ 0.21 $ (0.03) $ 0.17 $ 0.35 $ 0.14 Cumulative effect of change in accounting for derivatives......... -- -- -- (0.02) -- Cumulative effect of change in accounting for asset retirement obligations........................ -- (0.02) -- -- -- Noncash beneficial conversion charge............................. -- -- -- -- (1.92) -------- -------- -------- -------- -------- Net income (loss) per common share -- diluted............................ $ 0.21 $ (0.05) $ 0.17 $ 0.33 $ (1.78) ======== ======== ======== ======== ======== Working capital......................... $ 10,919 $ 20,517 $ 20,890 $ 9,135 $ 17,734 Total assets............................ 510,784 490,677 492,120 448,775 449,398 Total long-term debt, net of current maturities............................ 248,799 269,133 283,530 249,016 279,098 Redeemable preferred stock.............. 95,126 86,299 78,090 70,431 63,367 Stockholders' equity.................... 68,725 64,022 64,449 60,540 53,601 ITEM 7. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS OVERVIEW The following is a discussion of our results of operations and financial position for the periods described below. This discussion should be read in conjunction with the consolidated financial statements included herein. Our discussion of our results of operations and financial condition includes various forward-looking statements about our markets, the demand for our products and services and our future results. These statements are based on certain assumptions that we consider reasonable. Our actual results may differ materially from these indicated forward-looking statements. For information about these assumptions and other risks and exposures relating to our business and our company, you should refer to the section entitled "Forward-Looking Statements" and "Risk Factors Which May Affect Future Results." RESTATEMENT Pursuant to SFAS 131, "Disclosure about Segments of an Enterprise and Related Information", the Company has restated its segment disclosure from one reporting segment as was originally reported to three reporting segments (see Note 20). 21
10-K22nd Page of 87TOC1stPreviousNextBottomJust 22nd
BACKGROUND We generate substantially all of our revenue by providing water and wastewater residuals management services to municipal and industrial customers. We provide our customers with services and capabilities, including, drying and pelletization, composting, product marketing, incineration, alkaline stabilization, land application, collection and transportation, regulatory compliance, dewatering, and facility cleanout services. We currently serve more than 600 customers in 37 states and the District of Columbia. Our contracts typically have inflation price adjustments, renewal clauses and broad force majeure provisions. For the year ended December 31, 2004, we experienced a contract retention rate (both renewals and rebids) of approximately 88 percent. We categorize our revenues into five types -- contract, purchase order (PO), product sales, design\build construction and event work. Contract revenues are generated primarily from land application, collection and transportation services, dewatering, incineration, composting, drying and pelletization services and facility operations and maintenance, and are typically performed under a contract with terms ranging from 1 to 25 years. Contract revenues accounted for approximately 83 percent, 84 percent and 81 percent of total revenues in 2004, 2003 and 2002, respectively. Purchase order revenues are primarily from facility operations, maintenance services, and collection and transportation services where services are performed on a recurring basis, but not under a long-term contract. Purchase order revenues accounted for approximately three percent, four percent and five percent of total revenues in 2004, 2003 and 2002, respectively. Product sales revenues are primarily generated from sales of composted and pelletized biosolids from internal and external facilities. Revenues from product sales accounted for approximately three percent of total revenues in 2004 and four percent of total revenues in 2003 and 2002, respectively. Design\build construction revenues are derived from construction projects where we agree to design and build a biosolids processing facility such as a drying and pelletization facility, composting facility, incineration facility or a dewatering facility that we will subsequently operate once the facility commences commercial operations. Revenues from design/build construction projects accounted for approximately three percent, two percent and four percent of total revenues in 2004, 2003 and 2002 respectively. Event project revenues are typically generated from digester or lagoon cleanout projects and temporary dewatering projects. Revenue from event projects accounted for approximately eight percent, six percent and six percent of total revenues in 2004, 2003 and 2002. Revenues under our facilities operations and maintenance contracts are recognized either when wastewater residuals enter the facility or when the residuals have been processed, depending on the contract terms. All other revenues under service contracts are recognized when the service is performed. Revenues from design/build construction projects are accounted for under the percentage-of-completion method of accounting. We provide for losses in connection with long-term contracts where an obligation exists to perform services and it becomes evident that the projected contract costs will exceed the related revenue. Our costs relating to service contracts include processing, transportation, spreading and disposal costs, and depreciation of operating assets. Our spreading, transportation and disposal costs can be adversely affected by unusual weather conditions and unseasonably heavy rainfall, which can temporarily reduce the availability of land application. Material must be transported to either a permitted storage facility (if available) or to a local landfill for disposal. In either case, this results in additional costs for transporting, storage and disposal of the biosolid materials versus land application in a period of normal weather conditions. Processing and transportation costs can also be adversely impacted by higher fuel costs. In order to manage this risk at processing facilities, we generally enter into contracts that pass-thru fuel cost increases to the customer, or we lock in our fuel costs with our fuel suppliers for terms ranging from twelve to twenty four months. We subcontract a significant portion of our transportation requirements to numerous contractors which enables us to minimize the impact of changes in fuel costs for over the road equipment. We have also periodically 22
10-K23rd Page of 87TOC1stPreviousNextBottomJust 23rd
implemented temporary fuel surcharges with selected customers. Our costs relating to construction contracts primarily include subcontractor costs related to design, permit and general construction. Our selling, general and administrative expenses are comprised of accounting, information systems, marketing, legal, human resources, regulatory compliance, and regional and executive management costs. Historically, we have included amortization of goodwill resulting from acquisitions as a separate line item in our income statement. Effective January 1, 2002, goodwill is no longer amortized in accordance with SFAS No. 142, "Goodwill and Other Intangible Assets," and the line item will contain only amortization of intangibles and acquisition-related costs for the years ended December 31, 2004, 2003 and 2002. Our management reviews and analyzes several trends and key performance indicators in order to manage our business. Since approximately 90% of our revenues are generated from municipal water and wastewater plants, we monitor trends involving municipal generators, including, among other things, aging infrastructure, technology advances, and regulatory activity in the water and wastewater residuals management industry. We use this information to anticipate upcoming growth opportunities, including new facility growth opportunities similar to the Sacramento, California and Pinellas County, Florida dryer projects that we started over the past two years. We also use this information to manage potential business risks such as increased regulatory pressure or local public opposition to residuals management programs. On an ongoing basis, our management also considers several variables associated with the ongoing operations of the business, including, among other things: - new sales (including the mix of contract and event sales) and existing business retention objectives necessary to maintain the company's high percentage of contract and other recurring revenues; - storage and permitted landbase available to efficiently manage land application of biosolids, especially during inclement weather patterns; - monitoring regulatory and permit compliance requirements and safety programs and initiatives specific to our business; and - reviewing and monitoring utility costs, fuel costs, subcontractor transportation costs, equipment utilization and availability, equipment purchasing activity, headcount, field operating overhead and selling, general and administrative expenses. 23
10-K24th Page of 87TOC1stPreviousNextBottomJust 24th
RESULTS OF OPERATIONS The following table sets forth certain items included in the consolidated financial statements as a percentage of revenue for the periods indicated (in thousands): [Enlarge/Download Table] FOR THE YEARS ENDED DECEMBER 31, -------------------------------------------------------- 2004 2003 2002 ---------------- ----------------- ----------------- Revenue.............................. $325,864 100.0% $298,552 100.0% $272,628 100.0% Cost of services..................... 258,042 79.2% 234,451 78.5% 201,880 74.0% -------- ----- -------- ------ -------- ------ Gross profit......................... 67,822 20.8% 64,101 21.5% 70,748 26.0% Selling, general and administrative expenses........................... 24,346 7.5% 26,070 8.7% 22,935 8.4% (Gain) loss on sale of assets........ (854) (0.3)% 7 0.0% (244) (0.1)% Reorganization costs................. -- -- 1,169 0.4% 905 0.4% Special charges, net................. 320 0.1% -- -- -- -- Amortization of intangibles.......... 126 0.0% 450 0.2% 108 0.0% -------- ----- -------- ------ -------- ------ Income from operations............. 43,884 13.5% 36,405 12.2% 47,044 17.3% -------- ----- -------- ------ -------- ------ Other expense: Other expense, net................. 37 0.0% 70 0.0% 5,698 2.1% Interest expense, net.............. 22,247 6.9% 23,356 7.9% 23,498 8.6% -------- ----- -------- ------ -------- ------ Total other expense, net........ 22,284 6.9% 23,426 7.9% 29,196 10.7% -------- ----- -------- ------ -------- ------ Income before provision for income taxes.............................. 21,600 6.6% 12,979 4.3% 17,848 6.6% Provision for income taxes......... 8,646 2.6% 5,225 1.7% 6,784 2.5% -------- ----- -------- ------ -------- ------ Net income before cumulative effect of change in accounting for asset retirement obligations and preferred stock dividends.......... 12,954 4.0% 7,754 2.6% 11,064 4.1% Cumulative effect of change in accounting for asset retirement obligations........................ -- -- 476 0.2% -- -- -------- ----- -------- ------ -------- ------ Net income before preferred stock dividends.......................... 12,954 4.0% 7,278 2.4% 11,064 4.1% ===== ====== ====== Preferred stock dividends.......... 8,827 8,209 7,659 -------- -------- -------- Net income (loss) applicable to common stock.................... $ 4,127 $ (931) $ 3,405 ======== ======== ======== 24
10-K25th Page of 87TOC1stPreviousNextBottomJust 25th
Revenue and income from operation are summarized by reporting segment, as follows (in thousands): [Enlarge/Download Table] FOR THE YEARS ENDED DECEMBER 31, --------------------------------- 2004 2003 2002 --------- --------- --------- Revenue Residuals Management Operations.................... $274,790 $253,610 $226,738 Rail Transportation................................ 38,035 40,035 32,194 Engineering, Facilities, and Development........... 17,252 8,725 16,997 Eliminations....................................... (4,213) (3,818) (3,301) -------- -------- -------- $325,864 $298,552 $272,628 ======== ======== ======== Income (loss) from operations Residuals Management Operations.................... $ 55,857 $ 46,655 $ 52,922 Rail Transportation................................ 5,134 6,194 5,505 Engineering, Facilities, and Development........... (1,628) (3,842) (1,713) Corporate.......................................... (15,479) (12,602) (9,670) -------- -------- -------- $ 43,884 $ 36,405 $ 47,044 ======== ======== ======== RESULTS OF OPERATIONS FOR THE YEARS ENDED DECEMBER 31, 2004 AND 2003 For the year ended December 31, 2004, revenue was approximately $325.9 million compared to approximately $298.6 million for 2003, an increase of approximately $27.3 million, or 9.1 percent. Approximately $20.0 million of the increase related to an 8 percent increase in contract service revenues, approximately $5.9 million of the increase related to design build work and approximately $4.9 million of the increase was associated with event revenues. Contract revenues include $6.7 million of revenue in 2004 on a contract that was originally expected to be completed over a multi-year period. Excluding this work, contract revenues increased 5 percent in 2004 compared to 2003. These revenue increases were partially offset by declines in product sales and purchase order revenues. Our Residuals Management Operations revenues for the year ended December 31, 2004, increased approximately $21.2 million or 8.4 percent to $274.8 million compared to $253.6 million for 2003 due primarily to the approximately $20.0 million increase in contract revenue described above. Our Rail Transportation revenues for the year ended December 31, 2004, decreased approximately $2.0 million or 5.0 percent to $38.0 million compared to $40.0 million for 2003 due primarily to a decrease in event revenues from cleanout services. Our Engineering, Facilities, and Development revenues for the year ended December 31, 2004, increased approximately $8.5 million to $17.3 million compared to $8.7 million for 2003 due primarily to an increase in construction revenues on a new facility in Honolulu, Hawaii, and the startup of a new dryer facility in Pinellas County, Florida. Gross profit for the year ended December 31, 2004, was approximately $67.8 million compared to approximately $64.1 million for 2003, an increase of approximately $3.7 million, or 5.8 percent. Gross profit increased due to an increase in margins from increased revenue growth, an improvement in land application margins (which benefited from more normal weather patterns in 2004 compared to 2003) and a significant improvement on cleanout and other event margins, partially offset by higher repairs and maintenance expenses at the Company's drying and incineration facilities, a $1.3 million increase in depreciation and amortization expense, and a $2.1 million decrease related to a one-time non-cash gain associated with a positive settlement of a warranty obligation recorded as a reduction of cost of operations in 2003. In 2003, land application margins were negatively impacted by unusually inclement weather primarily on the east coast, which significantly increased our storage, landfill, and transportation costs as we were not able to efficiently access our landbase. Fiscal 2003 was one of the wettest years on record in the mid-Atlantic and southeast states. Land application margins returned to expected levels in 2004 as we experienced more normal weather patterns. Cleanout margins were in line with our internal expectations in 2004, and significantly improved over 2003 margins which were negatively impacted by certain large cleanout jobs that experienced cost overruns. 25
10-K26th Page of 87TOC1stPreviousNextBottomJust 26th
Selling, general and administrative expenses were approximately $24.3 million for the year ended December 31, 2004 compared to approximately $26.1 million for the year ended December 31, 2003, a decrease of $1.7 million or 6.6 percent. Selling, general and administrative expenses as a percentage of revenues decreased to 7.5 percent in 2004 from 8.7 percent in 2003. The decrease in general and administrative expenses primarily relates to a $1.0 million provision for bad debts recognized in 2003 versus a $0.3 million provision recognized in 2004, a reduction in overhead and certain administrative functions implemented in the fourth quarter of 2003, which were partially offset by increased incentive compensation and commissions related to improved operating results in 2004. The reduction in certain administrative functions resulted from a management review of our overhead structure in response to the lower than expected operating results for 2003. (Gain) loss on sale of assets increased by $0.9 million primarily as a result of a gain on the sale of land in June 2004. As a result of the reduction of overhead and certain administrative functions in the fourth quarter of 2003, we recorded $1.2 million in reorganization costs in 2003 related to severance and termination costs. No such costs were recorded in 2004. We incurred a special charge of $0.3 million for costs associated with the re-audit of our 2001 financial statements during the third quarter of 2004. There was no such special charge during 2003. Amortization of intangibles decreased to approximately $0.1 million in 2004 from approximately $0.5 million in 2003. The amortization in 2003 resulted from the write off of $0.4 million of due diligence costs on potential acquisitions that were not consummated. There were no such write offs in 2004. As a result of the foregoing, income from operations for the year ended December 31, 2004, was approximately $43.9 million compared to approximately $36.4 million in 2003, an increase of approximately $7.5 million, or 20.5 percent. Our Residuals Management Operations income from operations increased from $46.7 million in 2003 to $55.9 million in 2004 due primarily to the increase in contract and event revenues described above and the improvement in land application and event gross profit margins described above. Our Rail Transportation income from operations decreased from $6.2 million in 2003 to $5.1 million in 2004 due primarily to the decrease in revenues described above and an increase in rail and overhead costs. Our Engineering, Facilities, and Development loss from operations decreased from a loss of $3.8 million in 2003 to a loss of $1.6 million in 2004 due primarily to the increase in construction revenues and the startup of a new dryer facility described above. Other expense, net for the year ended December 31, 2004, was approximately $22.3 million compared to approximately $23.4 million in 2003, a decrease of approximately $1.1 million. The decrease relates primarily to a reduction of $1.1 million in interest expense related to reductions in debt and savings associated with interest rate swaps. For the year ended December 31, 2004, we recorded a provision for income taxes of approximately $8.6 million compared to $5.2 million in the prior year. Our effective tax rate was 40.0 percent in 2004 compared to 40.4 percent in 2003. The decrease in the effective tax rate is primarily related to the decrease in other non-deductible expenses including meals and entertainment expenses. Our provision for income taxes differs from the federal statutory rate primarily due to state income taxes. Our 2004 tax provision is principally a deferred tax provision that will not significantly impact cash flow since we have significant tax deductions in excess of book deductions and net operating loss carryforwards available to offset taxable income. As a result of the foregoing, net income before cumulative effect of change in accounting for asset retirement obligations and preferred stock dividends increased to approximately $13.0 million for 2004 compared to approximately $7.8 million in 2003. RESULTS OF OPERATIONS FOR THE YEARS ENDED DECEMBER 31, 2003 AND 2002 For the year ended December 31, 2003, revenue was approximately $298.6 million compared to approximately $272.6 million for 2002, an increase of approximately $26.0 million, or 9.5 percent. Approxi- 26
10-K27th Page of 87TOC1stPreviousNextBottomJust 27th
mately $25.0 million of the increase in revenues relates to increased volume from service and maintenance contracts and approximately $6.2 million of the increase in revenue relates to acquisitions. The $6.2 million increase in revenues from acquisitions relates to the net increase in year over year contract revenues realized from the Aspen Resource acquisition which was completed in May 2003, and the acquisition of Earthwise Organics, Inc. and Earthwise Trucking (collectively "Earthwise"), which was completed in September 2004. The increase in revenues from contracts and acquisitions was partially offset by a decrease of approximately $6.3 million related to design/build contract revenues as projects were completed in the first half of 2003 and were expected to be replaced by the Honolulu project, which was delayed beyond 2003. Our Residuals Management Operations revenues for the year ended December 31, 2003, increased approximately $26.9 million or 11.9 percent to $253.6 million compared to $226.7 million for 2002 due primarily to the approximately $25.0 million increase in contract revenue described above. Our Rail Transportation revenues for the year ended December 31, 2003, increased approximately $7.8 million or 24.4 percent to $40.0 million compared to $32.2 million for 2002 due primarily to an increase in event revenues from cleanout services and an increase in contracted land application revenues. Our Engineering, Facilities, and Development revenues for the year ended December 31, 2003, decreased approximately $8.3 million to $8.7 million compared to $17.0 million for 2002 due primarily to a decrease in construction revenues on a new dryer facility in Pinellas County, Florida which was completed in 2002. Gross profit for the year ended December 31, 2003, was approximately $64.1 million compared to approximately $70.7 million for 2002, a decrease of approximately $6.6 million, or 9.3 percent. Gross profit as a percentage of revenue decreased to 21.5 percent in 2003 from 26.0 percent in 2002. The decrease in gross profit from 2003 to 2002 is primarily due to higher-than-expected handling, storage and disposal costs due to unusually inclement weather incurred primarily in the first half of the year that could not be passed to the customer and cost overruns on certain one-time event projects. Additionally, gross profit in 2003 was negatively impacted by higher repairs and utilities costs of $2.3 million. The settlement of the litigation between the Company and Riverside County, California resulted in an increase of $0.7 million in depreciation expense, which impacted 2003, as well as increased insurance costs from unfavorable development of prior year claims on our self-insured risk management program totaling $0.6 million, and approximately $1.0 million of facility startup costs. These decreases in gross profit were partially offset by margin from the overall increase in revenue and approximately $2.1 million of income from a positive settlement of a warranty obligation. Selling, general and administrative expenses were approximately $26.1 million, or 8.7 percent of revenues, for the year ended December 31, 2003, compared to approximately $22.9 million, or 8.4 percent of revenues, for 2002, an increase of approximately $3.2 million. Selling, general and administrative expenses increased as a percent of revenues primarily due to recording bad debt expense of $1.0 million in the fourth quarter of 2003. In response to lower-than-expected operating results, management performed a review of our overhead structure and reorganized certain administrative functions in the fourth quarter of 2003. As a result of these decisions, we recorded $1.2 million in reorganization costs in 2003 related to severance and termination costs. Amortization of intangibles increased from approximately $0.1 million in 2002 to approximately $0.4 million in 2003 resulting from the write off of $0.4 million of due diligence costs on potential acquisitions that were not consummated. As a result of the foregoing, income from operations for the year ended December 31, 2003, decreased to approximately $36.4 million from approximately $47.0 million in 2002, a decrease of approximately $10.6 million, or 22.6 percent. Our Residuals Management Operations income from operations decreased from $52.9 million in 2002 to $46.7 million in 2003 due primarily to a decrease in land application and event gross profit margins described above, partially offset by incremental contract revenues described above. Our Rail Transportation income from operations increased from $5.5 million in 2002 to $6.2 million in 2003 due primarily to the increase in revenues described above. Our Engineering, Facilities, and Development loss from operations increased from a loss of $1.7 million in 2002 to a loss of $3.8 million in 2003 due primarily to the decrease in construction revenues related to a new dryer facility described above. 27
10-K28th Page of 87TOC1stPreviousNextBottomJust 28th
Other expense for the year ended December 31, 2003, was approximately $0.1 million compared to approximately $5.7 million in 2002, a decrease of approximately $5.6 million. The decrease relates primarily to the write off of deferred debt costs of $7.2 million related to the refinancing of debt in 2002, offset by a gain associated with an offset swap arrangement entered into in 2002 of approximately $1.7 million. There was no such swap activity in 2003. Interest expense for the year ended December 31, 2003, remained flat at approximately $23.4 million compared to approximately $23.5 million in 2002. For the year ended December 31, 2003, we recorded a provision for income taxes of approximately $5.2 million compared to $6.8 million in the prior year. Our effective tax rate was 40.4 percent in 2003 compared to 38 percent in 2002. The increase in the effective tax rate is primarily related to the increase in income taxes at the state level. Our provision for income taxes differs from the federal statutory rate primarily due to state income taxes. Our 2003 tax provision is principally a deferred tax provision that will not significantly impact cash flow since we have significant tax deductions in excess of book deductions and net operating loss carryforwards available to offset taxable income. As a result of the foregoing, net income before cumulative effect of change in accounting for derivatives and asset retirement obligations and preferred stock dividends decreased to approximately $7.8 million for 2003 compared to approximately $11.1 million in 2002. LIQUIDITY AND CAPITAL RESOURCES OVERVIEW During the past three years, our principal sources of funds were cash generated from our operating activities. We use cash mainly for capital expenditures, working capital and debt service. In the future, we expect that we will use cash principally to fund working capital, our debt service and repayment obligations, and capital expenditures. In addition, we may use cash to pay dividends on our preferred stock and potential earn out payments resulting from prior acquisitions. We have historically financed our acquisitions principally through the issuance of equity and debt securities, our credit facility, and funds provided by operating activities. HISTORICAL CASH FLOWS Cash Flows from Operating Activities. For the year ended December 31, 2004, cash flows from operating activities increased to approximately $35.1 million from approximately $24.1 million for the same period in 2003, an increase of approximately $10.9 million, or 45.2 percent. The increase primarily relates to a $5.1 million increase in net income applicable to common stock, a $4.3 million increase in noncash charges related to depreciation and amortization expense and deferred income taxes, and a reduction of cash required for working capital of $4.1 million. Accounts receivable and current costs and estimated earnings in excess of billings as a percentage of total annual revenue increased from 20.2 percent at December 31, 2003 to 22.1 percent at December 31, 2004. This increase is primarily related to an increase in costs and estimated earnings in excess of billings of approximately $12.0 million on contracts accounted for under the percentage of completion method of accounting. This increase in cost in excess of billings was offset by an increase in accounts payable (including payments to subcontractors which are not made until payments on construction billings have been received from the customer), accrued expenses for incentive compensation, insurance premiums and reserves, and other reserves. The increase in accounts receivable and costs in excess of billings is believed to be fully collectible and thus no additional increase to allowance for doubtful accounts has been deemed necessary. For the year ended December 31, 2003, cash flows from operating activities decreased to approximately $24.1 million from approximately $29.7 million for the same period in 2002, a decrease of approximately $5.6 million, or 18.9 percent. The decrease primarily relates to the decrease in income from operations of $10.4 million partially offset by cash flow generated from the decrease in prepaid expenses as a result of the change in renewal dates for insurance. 28
10-K29th Page of 87TOC1stPreviousNextBottomJust 29th
Cash Flows from Investing Activities. For the year ended December 31, 2004, cash flows used for investing activities increased to approximately $13.5 million from approximately $2.6 million for the same period in 2003, an increase of approximately $10.9 million. The increase primarily relates to a $12.4 million decrease in proceeds from asset sales in 2004 compared to 2003, and a $2.2 million increase in capital expenditures partially offset by a $3.8 million decrease in acquisition spending (we completed an acquisition in the second quarter of 2003). For the year ended December 31, 2003, cash flows used for investing activities decreased to approximately $2.6 million from approximately $15.6 million for the same period in 2002, a decrease of approximately $13.0 million. The decrease is primarily due to approximately $14.2 million of proceeds from a sale-leaseback transaction in the second quarter of 2003. Cash Flows from Financing Activities. For the year ended December 31, 2004, cash flows used for financing activities decreased to approximately $21.4 million from approximately $21.6 million for the same period in 2003, a decrease of approximately $0.2 million. The decrease primarily relates to a $0.6 million decrease in debt issuance costs partially offset by a $0.5 million increase in net repayments on debt totaling approximately $21.3 million during 2004 compared to $20.8 million during 2003. For the year ended December 31, 2003, cash flows used for financing activities increased to approximately $21.6 million from approximately $14.1 million for the same period in 2002, an increase of approximately $7.5 million. Cash flows used for financing activities in 2003 primarily related to $20.8 million of payments on debt, while 2002 relates to payments on debt, net of proceeds from debt totaling $6.7 million and $7.3 million of debt issuance costs. CAPITAL EXPENDITURE REQUIREMENTS Capital expenditures for the year ended December 31, 2004 totaled approximately $25.6 million (which included approximately $15.5 million for new facilities, including $11.9 million to fund construction of the Sacramento biosolids processing facility) compared to approximately $18.4 million (which included $6.5 million for new facilities, including $6.1 million to fund construction of the Sacramento biosolids processing facility) in the same period of 2003. Our ongoing capital expenditure program consists of expenditures for replacement equipment, betterments, and growth. We expect our capital expenditures for 2005 to be approximately $11.0 million to $13.0 million, which excludes approximately $39.0 million expected to be spent on new facilities in 2005. DEBT SERVICE REQUIREMENTS In May 2003, we incurred indebtedness of $0.5 million in connection with the Aspen Resources acquisition. The note payable to the former owners is due monthly at an annual interest rate of five percent beginning May 2004. In August 2002, we incurred indebtedness of approximately $1.5 million to the former owners of Earthwise in connection with the Earthwise acquisition. Terms of the note issued in connection with the acquisition require three equal, annual installments beginning October 2003. Interest of five percent per annum is payable quarterly beginning October 1, 2002. The first payment was made on September 30, 2003. In May 2002, we entered into an amended and restated $150 million Senior Credit Agreement that provides for a $70 million funded term loan and up to a $50 million revolver, with the ability to increase the total commitment to $150 million. The term loan proceeds were used to pay off the existing senior debt that remained unpaid after the private placement of our $150 million aggregate principal amount of 9 1/2 percent Senior Subordinated Notes due 2009. This credit facility is secured by substantially all of our assets and those of our subsidiaries (other than assets securing nonrecourse debt) and includes covenants restricting the incurrence of additional indebtedness, liens, certain payments and sale of assets. The Senior Credit Agreement contains standard covenants, including compliance with laws, limitations on capital expenditures, restrictions on dividend payments, limitations on mergers, and compliance with certain financial covenants. During May 2003, we amended our Senior Credit Agreement to increase the revolving loan commitment to approximately 29
10-K30th Page of 87TOC1stPreviousNextBottomJust 30th
$95 million. Requirements for mandatory debt payments from excess cash flows, as defined, are unchanged in the new credit facility. On March 9, 2004, we further amended our Senior Credit Agreement to, among other things, exclude certain charges from its financial covenant calculations, to clarify certain defined terms, to increase the amount of indebtedness permitted under its total leverage ratio, and to reset capital and operating lease limitations. In April 2002, we completed the private placement of $150 million aggregate principal amount of 9 1/2 percent Senior Subordinated Notes due 2009 and used the proceeds to pay down approximately $92 million of senior bank debt and to pay off approximately $53 million of 12 percent subordinated debt. In September 2002, we exchanged all of our outstanding, unregistered 9 1/2 percent Senior Subordinated Notes due 2009 for registered 9 1/2 percent Senior Subordinated Notes due 2009, with substantially identical terms. During 2002, we recorded a $7.2 million noncash write off to other expense, which represents the unamortized deferred debt costs related to the debt that was repaid with the net proceeds received from the Notes and the new senior credit facility. In 1996, the Maryland Energy Financing Administration (the "Administration") issued nonrecourse tax-exempt project revenue bonds (the "Maryland Project Revenue Bonds") in the aggregate amount of $58.6 million. The Administration loaned the proceeds of the Maryland Project Revenue Bonds to Wheelabrator Water Technologies Baltimore L.L.C., now our wholly owned subsidiary known as Synagro -- Baltimore, L.L.C., pursuant to a June 1996 loan agreement, and the terms of the loan mirror the terms of the Maryland Project Revenue Bonds. The loan financed a portion of the costs of constructing thermal facilities located in Baltimore County, Maryland, at the site of its Back River Wastewater Treatment Plant, and in the City of Baltimore, Maryland, at the site of its Patapsco Wastewater Treatment Plant. We assumed all obligations associated with the Maryland Project Revenue Bonds in connection with our acquisition of Bio Gro in 2000. Maryland Project Revenue Bonds in the aggregate amount of approximately $17.2 million have already been paid, and the remaining Maryland Project Revenue Bonds bear interest at annual rates between 5.85 percent and 6.45 percent and mature on dates between December 1, 2005 and December 1, 2016. In December 2002, the California Pollution Control Financing Authority (the "Authority") issued nonrecourse revenue bonds in the aggregate amount of $21.3 million. The nonrecourse revenue bonds consist of a face amount of $20.1 million Series 2002-A and a face amount of $1.2 million Series 2002-B (taxable) (collectively, the "Sacramento Bonds"). The Authority loaned the proceeds of the Sacramento Bonds to Sacramento Project Finance, Inc., one of our wholly owned subsidiaries, pursuant to a loan agreement dated December 1, 2002. The loan will finance the acquisition, design, permitting, constructing and equipping of a biosolids dewatering and heat drying/pelletizing facility for the Sacramento Regional Sanitation District. The Sacramento Bonds bear interest at annual rates between 4.25 percent and 5.50 percent and mature on dates between December 1, 2006, and December 1, 2024. At December 31, 2004, future minimum principal payments of long-term debt, nonrecourse project revenue bonds (see Note 7), capital lease obligations (see Note 8), estimated interest expense on debt and operating lease obligations are as follows (in thousands): [Enlarge/Download Table] NONRECOURSE CAPITAL LONG-TERM PROJECT LEASE ESTIMATED OPERATING YEAR ENDED DECEMBER 31, DEBT REVENUE BONDS OBLIGATIONS INTEREST LEASES TOTAL ----------------------- --------- ------------- ----------- --------- --------- -------- 2005.................. 848 3,300 3,028 20,519 8,300 35,995 2006.................. 353 3,480 2,787 20,106 6,015 32,741 2007.................. 5,452 3,710 3,507 19,483 5,191 37,343 2008.................. 23,182 3,935 4,129 18,794 4,151 54,191 2009.................. 150,000 4,165 761 6,483 3,953 165,362 2010-2013............. -- 24,965 134 10,300 11,323 46,722 2014-2018............. -- 10,475 -- 3,765 1,491 15,731 Thereafter............ -- 8,610 -- 1,650 1,000 11,260 -------- ------- ------- -------- ------- -------- Total................. $179,835 $62,640 $14,346 $101,100 $41,424 $399,345 ======== ======= ======= ======== ======= ======== 30
10-K31st Page of 87TOC1stPreviousNextBottomJust 31st
Interest expense is estimated because certain of our debt has variable interest rates. For purposes of this estimate, variable interest rates as of December 31, 2004 were utilized. We have entered into various lease transactions to purchase transportation and operating equipment that have been accounted for as capital lease obligations and operating leases. The capital leases have lease terms of three to six years with interest rates from 5.0 percent to 7.18 percent. The net book value of the equipment related to these capital leases totaled approximately $15.7 million as of December 31, 2004. The operating leases have terms of two to eight years. Additionally, we have guaranteed a maximum lease risk amount to the lessor of one of the operating leases. The fair value of this guaranty is approximately $0.1 million as of December 31, 2004 and is included in current liabilities. We believe we will have sufficient cash generated by our operations and available through our existing credit facility to provide for future working capital and capital expenditure requirements that will be adequate to meet our liquidity needs for the foreseeable future, including payment of interest on our credit facility and payments on the Maryland Project Revenue Bonds and the Sacramento Bonds. We cannot assure, however, that our business will generate sufficient cash flow from operations, that any cost savings and any operating improvements will be realized or that future borrowings will be available to us under our credit facility in an amount sufficient to enable us to pay our indebtedness or to fund our other liquidity needs. We may need to refinance all or a portion of our indebtedness on or before maturity. We make no assurance that we will be able to refinance any of our indebtedness, including our credit facility, on commercially reasonable terms or at all. Historically, we have reinvested earnings available for distribution to holders of Common Stock, and accordingly, we have not paid any cash dividends on our Common Stock. Currently, covenants relating to our outstanding preferred stock and bank debt restrict our ability to pay dividends. We expect that our board of directors will adopt a dividend policy in the second quarter of 2005 that reflects an intention to distribute a substantial portion of the cash generated by our business in excess of operating needs, interest and principal payments on our indebtedness and capital expenditures as regular quarterly dividends to our stockholders. In connection with the adoption of such a policy, we would enter into a new credit facility allowing for the payment of dividends, all of our outstanding preferred stock would be converted into shares of Common Stock, and we expect to issue additional shares of our Common Stock to the public ("the offering"). Our ability to service the new credit facility will depend on our ability to generate cash in the future. We may need to refinance all or a portion of the new credit facility on or before maturity. We may not be able to refinance the new credit facility on commercially reasonable terms or at all. If we were unable to renew or refinance the new credit facility, our failure to repay all amounts due on the maturity date would cause a default under the new credit facility. Based on the dividend policy with respect to our common stock which our board of directors will adopt upon the closing of the offering, we may not have any significant cash available to meet any large unanticipated liquidity requirements, other than available borrowings, if any, under our new revolver. As a result, we may not retain a sufficient amount of cash to finance growth opportunities, including acquisitions, or unanticipated capital expenditures or to fund our operations. If we do not have sufficient cash for these purposes, our financial condition and our business will suffer. However, our board of directors may, in its discretion, amend or repeal this dividend policy to decrease the level of dividends provided for under the policy, or discontinue entirely the payment of dividends. SERIES D REDEEMABLE PREFERRED STOCK We have authorized 32,000 shares of Series D Preferred Stock, par value $.002 per share. In 2000, we issued a total of 25,033.601 shares of the Series D Preferred Stock to GTCR Fund VII, L.P. and its affiliates, which is convertible by the holders into a number of shares of our common stock computed by dividing (i) the sum of (a) the number of shares to be converted multiplied by the liquidation value and (b) the amount of accrued and unpaid dividends by (ii) the conversion price then in effect. The initial conversion price is $2.50 per share provided that in order to prevent dilution, the conversion price may be adjusted. The Series D Preferred Stock is senior to our common stock or any other of our equity securities. The liquidation value of each share of Series D Preferred Stock is $1,000 per share. Dividends on each share of Series D Preferred 31
10-K32nd Page of 87TOC1stPreviousNextBottomJust 32nd
Stock accrue daily at the rate of eight percent per annum on the aggregate liquidation value and may be paid in cash or accrued, at our option. Upon conversion of the Series D Preferred Stock by the holders, the holders may elect to receive the accrued and unpaid dividends in shares of our common stock at the conversion price. The Series D Preferred Stock is entitled to one vote per share. Shares of Series D Preferred Stock are subject to mandatory redemption by us on January 26, 2010, at a price per share equal to the liquidation value plus accrued and unpaid dividends. If the outstanding shares of Series D Preferred Stock excluding accrued dividends were converted at December 31, 2004, they would represent 10,013,441 shares of common stock. SERIES E REDEEMABLE PREFERRED STOCK We have authorized 55,000 shares of Series E Preferred Stock, par value $.002 per share. GTCR Fund VII, L.P. and its affiliates own 37,504.229 shares of Series E Preferred Stock and certain affiliates of The TCW Group, Inc. own 7,254.462 shares. The Series E Preferred Stock is convertible by the holders into a number of shares of our common stock computed by dividing (i) the sum of (a) the number of shares to be converted multiplied by the liquidation value and (b) the amount of accrued and unpaid dividends by (ii) the conversion price then in effect. The initial conversion price is $2.50 per share provided that in order to prevent dilution, the conversion price may be adjusted. The Series E Preferred Stock is senior to our common stock and any other of our equity securities. The liquidation value of each share of Series E Preferred Stock is $1,000 per share. Dividends on each share of Series E Preferred Stock accrue daily at the rate of eight percent per annum on the aggregate liquidation value and may be paid in cash or accrued, at our option. Upon conversion of the Series E Preferred Stock by the holders, the holders may elect to receive the accrued and unpaid dividends in shares of our common stock at the conversion price. The Series E Preferred Stock is entitled to one vote per share. Shares of Series E Preferred Stock are subject to mandatory redemption by us on January 26, 2010, at a price per share equal to the liquidation value plus accrued and unpaid dividends. If the outstanding shares of Series E Preferred Stock excluding accrued dividends were converted at December 31, 2004, they would represent 17,903,475 shares of common stock. The future issuance of Series D and Series E Preferred Stock may result in noncash beneficial conversions valued in future periods recognized as preferred stock dividends if the market value of our common stock is higher than the conversion price at date of issuance. RECENT ACCOUNTING PRONOUNCEMENTS In December 2004, Statement of Accounting Standards ("SFAS") No. 123 "Accounting for Stock-Based Compensation" was revised (SFAS No. 123R). This Statement establishes standards for the accounting for transactions in which an entity exchanges its equity instruments for goods or services. It also addresses transactions in which an entity incurs liabilities in exchange for goods or services that are based on the fair value of the entity's equity instruments or that may be settled by the issuance of those equity instruments. This Statement focuses primarily on accounting for transactions in which an entity obtains employee services in share-based payment transactions. This Statement addresses concerns of users and others, improves the comparability of reported financial information by eliminating alternative accounting methods and simplifies generally accepted accounting standards in the United States. The Statement is effective for periods beginning after June 15, 2005. The Company is in the process of evaluating the impact of the implementation of this Statement. CRITICAL ACCOUNTING ESTIMATES AND ASSUMPTIONS In preparing financial statements in conformity with accounting principles generally accepted in the United States, management makes estimates and assumptions that affect the reported amounts of assets, liabilities and disclosures of contingent assets and liabilities at the date of the financial statements, as well as the reported amounts of revenues and expenses during the reporting period. Actual results could differ from 32
10-K33rd Page of 87TOC1stPreviousNextBottomJust 33rd
those estimates. The following are our significant estimates and assumptions made in preparation of our financial statements that deal with the greatest amount of uncertainty: Allowance for Doubtful Accounts -- We estimate losses for uncollectible accounts receivables based on the aging of the accounts receivable and the evaluation and the likelihood of success in collecting the receivable. Accounts receivables are written off periodically during the year as they are deemed uncollectible when collection efforts have been unsuccessful. Allowance for doubtful accounts at December 31, 2004 and 2003, was approximately $1.2 million and $1.5 million, respectively and is recorded as a reduction of accounts receivables. Loss Contracts -- We evaluate our revenue producing contracts to determine whether the projected revenues of such contracts exceed the direct cost to service such contracts. These evaluations include estimates of the future revenues and expenses. Accruals for loss contracts are adjusted based on these evaluations. The total accrual for loss contracts included in the consolidated balance sheet was $0.4 million and $4.2 million, as of December 31, 2003 and 2002, respectively, related to one contract entered into in 1996. An accrual for loss contracts was not required as of December 31, 2004. Long Term Construction Contracts - Certain long term construction projects are accounted for using the percentage of completion method of accounting and accordingly revenues are recorded based on estimates of total costs to be incurred under the contract. We typically subcontract a portion of the work to subcontractors under fixed price contracts. Costs and estimated earnings in excess of billings included in the accompanying consolidated balance sheets represents revenues recognized in excess of amounts billed under the terms of contracts accounted for on the percentage of completion method of accounting. These amounts are billable upon completion of contract performance milestones or other specified conditions of the contract. Property and Equipment/Long-Lived Assets -- Management adopted SFAS No. 144, "Accounting for the Impairment or Disposal of Long-Lived Assets" during 2002. If significant events or changes in circumstances indicate that the carrying value of an asset or asset group may not be recoverable, we perform a test of recoverability. The carrying amount of an asset (group) is considered impaired if it exceeds the sum of our estimate of the undiscounted future cash flows expected to result from the use and eventual disposition of the asset (group), excluding interest charges. We regularly incur costs to develop potential projects or facilities and procure contracts for the design, permitting, construction and operations of facilities. We recorded $29.2 million in property and long-term assets related to these activities at December 31, 2004, compared to $14.7 million at December 31, 2003 (approximately $21.8 million and $8.2 million are classified as construction in progress as of December 31, 2004 and 2003, respectively). We routinely review the status of each of these projects to determine if these costs are realizable. Goodwill -- Goodwill attributable to our reporting units is tested for impairment by comparing the fair value of each reporting unit with its carrying value. Significant estimates used in the determination of fair value include estimates of future cash flows, future growth rates, costs of capital and estimates of market multiples. As required under current accounting standards, we test for impairment annually at year end unless factors otherwise indicate that impairment may have occurred. Purchase Accounting -- We estimate the fair value of assets, including property, machinery and equipment and its related useful lives and salvage values, and liabilities when allocating the purchase price of an acquisition. Income Taxes -- We assume the deductibility of certain costs in our income tax filings and estimate the recovery of deferred income tax assets. The ultimate realization of deferred tax assets is dependent upon the generation of future taxable income during the periods in which the activity underlying these assets become deductible. We consider the scheduled reversal of deferred tax liabilities, projected future taxable income and tax planning strategies in making this assessment. If actual future taxable income differs from our estimates, we may not realize deferred tax assets to the extent we have estimated. 33
10-K34th Page of 87TOC1stPreviousNextBottomJust 34th
As of December 31, 2004, we had generated net operating loss ("NOL") carryforwards of approximately $78.6 million available to reduce future income taxes. These carryforwards begin to expire in 2008. A change in ownership, as defined by federal income tax regulations, could significantly limit our ability to utilize our carryforwards. Accordingly, our ability to utilize our NOLs to reduce future taxable income and tax liabilities may be limited. Additionally, because federal tax laws limit the time during which these carryforwards may be applied against future taxes, we may not be able to take full advantage of these attributes for federal income tax purposes. We estimate that our effective tax rate in 2005 will approximate 40 percent of pre-tax income. Substantially all of our tax provision over the next several years is expected to be deferred in nature due to significant tax deductions in excess of book deductions for goodwill and depreciation. Legal and Contingency Accruals -- We estimate and accrue the amount of probable exposure we may have with respect to litigation, claims and assessments. These estimates are based on management's assessment of the facts and the probabilities of the ultimate resolution of the litigation. Self-Insurance Reserves -- We are substantially self-insured for workers' compensation, employers' liability, auto liability, general liability and employee group health claims in view of the relatively high per-incident deductibles we absorb under our insurance arrangements for these risks. Losses up to deductible amounts are estimated and accrued based upon known facts, historical trends, industry averages and actuarial assumptions regarding future claims development and claims incurred but not reported. Actual results could differ materially from the estimates and assumptions that we use in the preparation of our financial statements. OTHER We maintain one lease with an affiliate of one of our stockholders. The lease has an initial term through December 31, 2013. Rental payments made under this lease in 2004 totaled approximately $0.1 million. RISK FACTORS WHICH MAY AFFECT FUTURE RESULTS FEDERAL WASTEWATER TREATMENT AND BIOSOLID REGULATIONS MAY RESTRICT OUR OPERATIONS OR INCREASE OUR COSTS OF OPERATIONS. Federal wastewater treatment and wastewater residuals laws and regulations impose substantial costs on us and affect our business in many ways. If we are not able to comply with the governmental regulations and requirements that apply to our operations, we could be subject to fines and penalties, and we may be required to invest significant capital to bring operations into compliance or to temporarily or permanently stop operations that are not permitted under the law. Those costs or actions could have a material adverse effect on our business, financial condition and results of operations. Federal environmental authorities regulate the activities of the municipal and industrial wastewater generators and enforce standards for the discharge from wastewater treatment plants (effluent wastewater) with permits issued under the authority of the Clean Water Act, as amended. The treatment of wastewater produces an effluent and wastewater solids. The treatment of these solids produces biosolids. The use and disposal of biosolids and wastewater residuals is regulated by 40 CFR Part 503 Regulations promulgated by the EPA pursuant to the Clean Water Act ("Part 503 Regulations"). The Part 503 Regulations also establish use and disposal standards for biosolids and wastewater residuals that are applicable to publicly and privately owned wastewater treatment plants in the United States. Biosolids may be surface disposed in landfills, incinerated, or applied to land for beneficial use in accordance with the requirements established by the regulations. To the extent demand for our wastewater residuals treatment methods is created by the need to comply with the environmental laws and regulations, any modification of the standards created by such laws and regulations, or in their enforcement, may reduce the demand for our wastewater residuals treatment methods. Changes in these laws or regulations and/or changes in the enforcement of these laws or regulations may also adversely affect our operations by imposing additional regulatory compliance costs on us, and requiring the modification of and/or adversely affecting the market for our wastewater residuals management services. 34
10-K35th Page of 87TOC1stPreviousNextBottomJust 35th
WE ARE SUBJECT TO EXTENSIVE AND INCREASINGLY STRICT FEDERAL, STATE AND LOCAL ENVIRONMENTAL REGULATION AND PERMITTING, WHICH COULD IMPOSE SUBSTANTIAL COSTS ON OUR OPERATIONS OR REDUCE OUR OPERATIONAL FLEXIBILITY. Our operations are subject to increasingly strict environmental laws and regulations, including laws and regulations governing the emission, discharge, treatment, storage, disposal and transportation of certain substances and related odor. Wastewater treatment plants and other plants at which our biosolids management services may be implemented are usually required to have permits, registrations and/or approvals from state and/or local governments for the operation of such facilities. Some of our facilities require air, wastewater, storm water, composting, use or siting permits, registrations or approvals. We may not be able to maintain or renew our current permits, registrations or licensing agreements or to obtain new permits, registrations or licensing agreements, including for the land application of biosolids when necessary. The process of obtaining a required permit, registration or license agreement can be lengthy and expensive. We may not be able to meet applicable regulatory or permit requirements, and therefore may be subject to related legal or judicial proceedings. Many states, municipalities and counties have regulations, guidelines or ordinances covering the land application of biosolids, many of which set either a maximum allowable concentration or maximum pollutant-loading rate for at least one pollutant. The Part 503 Regulations also require certain monitoring to ensure that certain pollutants or pathogens are below designated thresholds. The EPA has considered increasing these thresholds or adding new thresholds for different substances, which could increase our compliance costs. In addition, some states have established management practices for land application of biosolids. Some members of Congress, some state and local authorities, and some private parties, have sought to prohibit or limit the land application, agricultural use, thermal processing or composting of biosolids. Much of this public opposition and challenge, as well as related complaints, relates to odor issues, even when we are in compliance with odor requirements and even though we have worked hard to minimize odor from our operations. Public misperceptions about our business and any related odor could influence the governmental process for issuing such permits, registrations and licensing agreements or for responding to any such public opposition or challenge. Community groups could pressure local municipalities or state governments to implement laws and regulations which could increase our costs of our operations. In states where we currently conduct business, certain counties and municipalities have banned the land application of Class B biosolids. Other states and local authorities are reviewing their current regulations relative to land application of biosolids. There can be no assurances that these or other prohibition or limitation efforts will not be successful and have a material adverse effect on our business, financial condition and results of operations. In addition, many states enforce landfill restrictions for nonhazardous biosolids and some states have site restrictions or other management practices governing lands. These regulations typically require a permit to use biosolid products (including incineration ash) as landfill daily cover material or for disposal in the landfill. It is possible that landfill operators will not be able to obtain or maintain such required permits. Any of the permits, registrations or approvals noted above, or related applications may be subject to denial, revocation or modification, or challenge by a third party, under various circumstances, which could have a material adverse effect on our ability to conduct our business. WE ARE AFFECTED BY UNUSUALLY ADVERSE WEATHER AND WINTER CONDITIONS, WHICH MAY ADVERSELY AFFECT OUR REVENUES AND OPERATIONAL RESULTS. Our business is adversely affected by unusual weather conditions and unseasonably heavy rainfall, which can temporarily reduce the availability of land application sites in close proximity to our business upon which biosolids can be beneficially reused and applied to crop land. Material must be transported to either a permitted storage facility (if available) or to a local landfill for disposal. In either case, this results in additional costs for disposal of the biosolids material. In addition, our revenues and operational results are adversely affected during the winter months when the ground freezes thus limiting the level of land application that can be performed. Long periods of inclement weather could reduce our revenues and operational results causing a material adverse effect on our results of operations and financial position. 35
10-K36th Page of 87TOC1stPreviousNextBottomJust 36th
OUR ABILITY TO GROW MAY BE LIMITED BY DIRECT OR INDIRECT COMPETITION WITH OTHER BUSINESSES THAT PROVIDE SOME OR ALL OF THE SAME SERVICES THAT WE PROVIDE. We provide a variety of services relating to the transportation and treatment of wastewater residuals. We are in direct and indirect competition with other businesses that provide some or all of the same services including small local companies, regional residuals management companies, and national and international water and wastewater operations/privatization companies, technology suppliers, municipal solid waste companies, farming operations and, most significantly, municipalities and industries who choose not to outsource their residuals management needs. Some of these competitors are larger, more firmly established and have greater capital resources than we have. IF OUR LONG-TERM CONTRACTS ARE RENEWED ON LESS ATTRACTIVE TERMS, OR NOT RENEWED AT ALL, OR IF WE ARE UNSUCCESSFUL IN BIDDING ON NEW LONG-TERM CONTRACTS, OUR OPERATING RESULTS AND FINANCIAL CONDITION WOULD BE ADVERSELY AFFECTED. We derive a substantial portion of our revenue from services provided under municipal contracts. A portion of our contracts expire annually and are sometimes subject to competitive bidding. Any contracts that are successfully renewed may be on less attractive terms and conditions than the expired agreement. We also intend to bid on new municipal contracts. In the event we are unable to renew our existing contracts on attractive terms, or at all, or be successful in bidding on new contracts, our operating results and financial condition would be adversely affected. IF ONE OR MORE OF OUR CUSTOMER CONTRACTS ARE TERMINATED PRIOR TO THE EXPIRATION OF THEIR TERM, AND WE ARE NOT ABLE TO REPLACE REVENUES FROM THE TERMINATED CONTRACT OR RECEIVE LIQUIDATED DAMAGES PURSUANT TO THE TERMS OF THE CONTRACT, THE LOST REVENUE WOULD HAVE A MATERIAL AND ADVERSE EFFECT ON OUR BUSINESS, FINANCIAL CONDITION AND RESULTS OF OPERATIONS. A substantial portion of our revenue is derived from services provided under contracts and written agreements with our customers. Some of these contracts, especially those contracts with large municipalities (including our largest contract and at least four of our other top ten customers), provide for termination of the contract by the customer after giving relative short notice (in some cases as little as ten days). In addition, some of these contracts contain liquidated damages clauses, which may or may not be enforceable in the event of early termination of the contracts. IF ONE OR MORE OF OUR NEW FACILITIES IS NOT COMPLETED AS SCHEDULED, AND WE ARE NOT ABLE TO REPLACE REVENUES FROM THE NEW FACILITY, THIS COULD HAVE A MATERIAL AND ADVERSE EFFECT ON OUR FINANCIAL PERFORMANCE AND CASH FLOW. Our ability to generate revenues and cash flow sufficient to pay dividends on our outstanding common stock and interest on outstanding debt is dependent upon successfully financing and completing five new facilities scheduled to commence operations in 2005 and 2006. Although permitting processes for all five new facilities are complete and construction is in progress or near completion, there can be no assurance that we will be able to complete construction as scheduled and begin to operate the facilities without the need to remedy certain defects that may arise immediately after construction. In addition, as with our other facilities, our relationship is governed by customer contracts which can be terminated prior to the expiration of their term. A SIGNIFICANT AMOUNT OF OUR BUSINESS COMES FROM A LIMITED NUMBER OF CUSTOMERS AND OUR REVENUE AND PROFITS COULD DECREASE SIGNIFICANTLY IF WE LOST ONE OR MORE OF THEM AS CUSTOMERS. Our business depends on our ability to provide services to our customers. One or more of these customers may stop buying services from us or may substantially reduce the amount of services we provide them. Any cancellation, deferral or significant reduction in the services we provide these principal customers or a significant number of smaller customers could seriously harm our business, financial condition and results of operations. For the year ended December 31, 2004, our single largest customer accounted for 16 percent of our revenues and our top ten customers accounted for approximately 37 percent of our revenues. 36
10-K37th Page of 87TOC1stPreviousNextBottomJust 37th
IF WE WERE UNABLE TO OBTAIN BONDING REQUIRED IN CONNECTION WITH CERTAIN PROJECTS, WE WOULD BE INELIGIBLE TO BID ON THOSE PROJECTS. Consistent with industry practice, we are required to post performance bonds in connection with certain contracts on which we bid. In addition, we are often required to post both performance and payment bonds at the time of execution of contracts for commercial, federal, state and municipal projects. The amount of bonding capacity offered by sureties is a function of the financial health of the entity requesting the bonding. Although we could issue letters of credit under our credit facility for bonding purposes, if we are unable to obtain bonding in sufficient amounts we may be ineligible to bid or negotiate on projects. As of March 16, 2005, we had a bonding capacity of approximately $178 million with approximately $138 million utilized as of that date. WE COULD FACE PERSONAL INJURY, THIRD-PARTY OR ENVIRONMENTAL CLAIMS OR OTHER DAMAGES RESULTING IN SUBSTANTIAL LIABILITY FOR WHICH WE ARE UNINSURED OR INADEQUATELY INSURED AND WHICH COULD HAVE A MATERIAL ADVERSE EFFECT ON OUR BUSINESS, FINANCIAL CONDITION AND RESULTS OF OPERATIONS. We carry $51 million of liability insurance (including umbrella coverage), and under a separate policy, $10 million of aggregate pollution and legal liability insurance ($10 million each loss) subject to retroactive dates, which we consider sufficient to meet regulatory and customer requirements and to protect our employees, assets and operations. It is possible that we will not be able to maintain such insurance coverage in the future. Our insurance programs utilize large deductible/self-insured retention plans offered by a commercial insurance company. Large deductible/self-insured retention plans allow us the benefits of cost-effective risk financing while protecting us from catastrophic risk with specific stop-loss insurance limiting the amount of self-funded exposure for any single loss. WE ARE DEPENDENT ON THE AVAILABILITY AND SATISFACTORY PERFORMANCE OF SUBCONTRACTORS FOR OUR DESIGN AND BUILD OPERATIONS AND THE INSUFFICIENCY AND UNAVAILABILITY OF AND UNSATISFACTORY PERFORMANCE BY THESE UNAFFILIATED THIRD PARTY CONTRACTORS COULD HAVE A MATERIAL ADVERSE EFFECT ON OUR BUSINESS, FINANCIAL CONDITION AND RESULTS OF OPERATIONS. We participate in design and build construction operations usually as general contractor. Virtually all design and construction work is performed by unaffiliated third-party subcontractors. As a consequence, we are dependent on the continued availability of and satisfactory performance by these subcontractors for the design and construction of our facilities. Further, as the general contractor, we are legally responsible for the performance of our contracts and/if such contracts are underperformed or nonperformed by our subcontractors, we could be financially responsible. Although our contracts with our subcontractors provide for indemnification if our subcontractors do not satisfactorily perform their contract, such indemnification may not cover our financial losses in attempting to fulfill the contractual obligations. FLUCTUATIONS IN FUEL COSTS COULD INCREASE OUR OPERATING EXPENSES AND NEGATIVELY IMPACT OUR NET INCOME. The price and supply of fuel is unpredictable and fluctuates based on events outside our control, including geopolitical developments, supply and demand for oil and gas, actions by OPEC and other oil and gas producers, war and unrest in oil producing countries, regional production patterns and environmental concerns. Because fuel is needed to run the fleet of trucks that service our customers, our incinerators, our dryers and other facilities, price escalations or reductions in the supply of fuel could increase our operating expenses and have a negative impact on net income. In the past, we have implemented a fuel surcharge to offset increased fuel costs. However, we are not always able to pass through all or part of the increased fuel costs due to the terms of certain customers' contracts and the inability to negotiate such pass through costs in a timely manner. IF WE FAIL TO PROPERLY ESTIMATE THE COST OF COMPLETING A PROJECT, AND WE CANNOT PASS ADDITIONAL COSTS THROUGH TO OUR CUSTOMERS, WE MAY NOT GENERATE SUFFICIENT REVENUE FROM THE PROJECT TO COVER THE OPERATING COSTS OF SUCH PROJECT, WHICH WOULD ADVERSELY AFFECT OUR NET INCOME. Our customer contracts involve performing tasks for a fixed cost (in total or on a per unit basis), and if actual costs end up exceeding anticipated costs, our net income would be adversely affected. Due in part to the 37
10-K38th Page of 87TOC1stPreviousNextBottomJust 38th
technical imprecision inherent in estimating the volume of residuals, we may misestimate the volume of residuals, which may increase our costs. To the extent that unexpected costs may arise in connection with work done pursuant to contracts that do not allow us to fully transfer such costs to our customers, our operating costs would increase and our net income would in turn be negatively affected. WE ARE NOT ABLE TO GUARANTEE THAT OUR ESTIMATED REMAINING CONTRACT VALUE, WHICH WE CALL BACKLOG, WILL RESULT IN ACTUAL REVENUES IN ANY PARTICULAR FISCAL PERIOD. Any of the contracts included in our backlog, or estimated remaining contract value, presented herein may not result in actual revenues in any particular period or the actual revenues from such contracts may not equal our backlog. In determining backlog, we calculate the expected payments remaining under the current terms of our contracts, assuming the renewal of contracts in accordance with their renewal provisions, no increase in the level of services during the remaining term, and estimated adjustments for changes in the consumer price index for contracts that contain price indexing. However, part or all of our backlog may not be recognized as revenue or earnings. IF WE LOSE THE PENDING LAWSUITS WE ARE CURRENTLY INVOLVED IN, WE COULD BE LIABLE FOR SIGNIFICANT DAMAGES AND LEGAL EXPENSES. In the ordinary course of business, we may become involved in various legal and administrative proceedings, including some related to our permits, to land use or to environmental laws and regulations. We are currently subject to several lawsuits relating to our business. Our defense of these claims or any other claims against us may not be successful. If we lose these or future lawsuits, we may have to pay significant damages and legal expenses, and we could be subject to injunctions, court orders, loss of revenues and defaults under our credit and other agreements. See "Business--Legal Proceedings." WE COULD FACE CONSIDERABLE BUSINESS AND FINANCIAL RISK IN IMPLEMENTING OUR ACQUISITION STRATEGY. As part of our growth strategy, we intend to consider acquiring complementary businesses. We regularly engage in discussions with respect to possible acquisitions. Future acquisitions could result in potentially dilutive issuances of equity securities, the incurrence of debt and contingent liabilities, which could have a material adverse effect upon our business, financial position and results of operations. Risks we could face with respect to acquisitions include: - difficulties in the integration of the operations, technologies, products and personnel of the acquired company; - potential loss of employees; - diversion of management's attention away from other business concerns; - expenses of any undisclosed or potential legal liabilities of the acquired company; and - risks of entering markets in which we have no or limited prior experience. In addition, it is possible that we will not be successful in consummating future acquisitions on favorable terms or at all. As we pursue our acquisition strategy, we might experience periods of rapid growth that could strain our management, as well as our operational, financial and other resources. Such a strain might negatively impact our ability to retain our existing employees. In order to maintain and manage our growth effectively, we will need to expand our management information systems capabilities and improve our operational and financial systems and controls. As we grow, our staffing requirements will increase significantly. We will need to attract, train, motivate, retain and manage our senior managers, technical professionals and other employees. We might not be able to find and train qualified personnel, or do so on a timely basis, or expand our operations and systems to the extent, and in the time, required. 38
10-K39th Page of 87TOC1stPreviousNextBottomJust 39th
WE ARE DEPENDENT ON OUR SENIOR MANAGEMENT FOR THEIR DEPTH OF INDUSTRY EXPERIENCE AND KNOWLEDGE. We are highly dependent on the services of our senior management team. Our senior management team has been in the industry for many years and has substantial industry knowledge and contacts. If a member of our senior management team were to terminate his association with us, we could lose valuable human capital, adversely affecting our business. We currently do not maintain key man insurance on any member of our senior management team. We generally enter into employment agreements with members of our senior management team, which contain noncompete and other provisions. The laws of each state differ concerning the enforceability of noncompetition agreements. State courts will examine all of the facts and circumstances at the time a party seeks to enforce a noncompete covenant. We cannot predict with certainty whether or not a court will enforce a noncompete covenant in any given situation based on the facts and circumstances at that time. If one of our key executive officers were to leave us and the courts refused to enforce the noncompete covenant, we might be subject to increased competition, which could have a material and adverse effect on our business, financial condition and results of operations. EFFORTS BY LABOR UNIONS TO ORGANIZE OUR EMPLOYEES COULD DIVERT MANAGEMENT ATTENTION AND INCREASE OUR OPERATING EXPENSES. Certain groups of our employees have chosen to be represented by unions, and we have negotiated collective bargaining agreements with some of the groups. The negotiation of these agreements could divert management attention and result in increased operating expenses and lower net income. If we are unable to negotiate acceptable collective bargaining agreements, we might have to wait through "cooling off " periods, which are often followed by union-initiated work stoppages, including strikes. Depending on the type and duration of such work stoppage, our operating expenses could increase significantly. WE MAY BECOME SUBJECT TO CERCLA OR OTHER FEDERAL OR STATE CLEANUP LAWS, WHICH COULD INCREASE OUR COSTS OF OPERATIONS. The Comprehensive Environmental Response, Compensation and Liability Act ("CERCLA") generally imposes strict, joint and several liability for cleanup costs upon various parties, including: (1) present owners and operators of facilities at which hazardous substances were disposed; (2) past owners and operators at the time of disposal; (3) generators of hazardous substances that were disposed at such facilities; and (4) parties who arranged for the disposal of hazardous substances at such facilities. The costs of a CERCLA cleanup or a cleanup required by applicable state environmental laws can be very expensive. Given the difficulty of obtaining insurance for environmental impairment liability, CERCLA liability or any liability imposed under state cleanup laws could have a material impact on our business and financial condition. CERCLA liability extends to cleanup costs necessitated by a release or threat of release of a hazardous substance. The definition of "release" under CERCLA excludes the "normal application of fertilizer." The EPA regards the land application of biosolids that meet the Part 503 Regulations as a "normal application of fertilizer," and thus not subject to CERCLA. However, if we were to transport or handle biosolids that contain hazardous substances in violation of the Part 503 Regulations, we could be liable under CERCLA. From time to time, we manage hazardous substances which we dispose at landfills or we transport soils or other materials which may contain hazardous substances to landfills. We also send residuals and ash from our incinerators to landfills for use as daily cover over the landfill. Liability under CERCLA, or comparable state statutes, can be founded on the disposal, or arrangement for disposal, of hazardous substances at sites such as landfills and for the transporting of such substances to landfills. Under CERCLA, or comparable state statutes, we may be liable for the remediation of a disposal site that was never owned or operated by us if the site contains hazardous substances that we generated or transported to such site. We could also be responsible for hazardous substances during actual transportation and may be liable for environmental response measures arising out of disposal at a third party site with whom we had contracted. In addition, under CERCLA, or comparable state statutes, we could be required to clean any of our current or former properties if hazardous substances are released or are otherwise found to be present. We are 39
10-K40th Page of 87TOC1stPreviousNextBottomJust 40th
currently monitoring the remediation of soil and groundwater at one of our properties in cooperation with the applicable state regulatory authority, but do not believe any additional material expenditures will be required. However, there can be no assurance that currently unknown contamination would not be found on this or other properties. OUR INTELLECTUAL PROPERTY MAY BE MISAPPROPRIATED OR SUBJECT TO CLAIMS OF INFRINGEMENT. We attempt to protect our intellectual property rights through a combination of patent, trademark and trade secret laws, as well as licensing agreements. Our failure to obtain or maintain adequate protection of our intellectual property rights for any reason could have a material adverse effect on our business, results of operations and financial condition. We also rely on unpatented proprietary technology. It is possible that others will independently develop the same or similar technology or otherwise obtain access to our unpatented technology. To protect our trade secrets and other proprietary information, we require employees, consultants, advisors and collaborators to enter into confidentiality agreements. We cannot be assured that these agreements will provide meaningful protection for our trade secrets, know-how or other proprietary information in the event of any unauthorized use, misappropriation or disclosure of such trade secrets, know-how or other proprietary information. If we are unable to maintain the proprietary nature of our technologies, we could be materially adversely affected. IF WE DETERMINE THAT OUR GOODWILL IS IMPAIRED, WE MAY HAVE TO WRITE OFF ALL OR PART OF IT. Goodwill represents the aggregate purchase price paid by us in acquisitions accounted for as a purchase over the fair value of the net assets acquired. Under Statement of Financial Accounting Standards No. 142, we no longer amortize goodwill, but review annually for impairment. In the event that facts and circumstances indicate that goodwill may be impaired, an evaluation of recoverability would be performed. If a write-down to market value of all or part of our goodwill becomes necessary, our accounting results and net worth would be adversely affected. As of December 31, 2004, our total goodwill, net of amortization, was approximately $171.9 million. WE MAY BE UNABLE TO MEET CHANGING LAWS, REGULATIONS AND STANDARDS RELATED TO CORPORATE GOVERNANCE AND PUBLIC DISCLOSURE. We are spending increasing amount of management time and external resources to comply with changing laws, regulations and standards relating to corporate governance and public disclosure, including the Sarbanes-Oxley Act of 2002, new SEC regulations and Nasdaq Stock Market rules. In particular, Section 302 and 404 of the Sarbanes-Oxley Act of 2002 require management's annual review and evaluation of our disclosure controls and procedures, and beginning in 2005 attestations of the effectiveness of these controls by our independent registered public accounting firm. The process of documenting and testing our controls has required that we hire additional personnel and outside advisory services and has resulted in additional accounting and legal expenses. While we invested significant time and money in our effort to evaluate and test our internal control over financial reporting, material weaknesses were identified in our internal control over financial reporting at December 31, 2004 (see Item 9A. Controls and Procedures). Although we believe that the steps we are taking have or will remediate the material weaknesses identified, our disclosure of the material weaknesses may impact investor perception of our company and may affect our stock price. In addition, there are inherent limitations to the effectiveness of any system of disclosure controls and procedures, including cost limitations, the possibility of human error, judgments and assumptions regarding the likelihood of future events, and the circumvention or overriding of the controls and procedures. Accordingly even effective disclosure controls and procedures can provide only reasonable assurance of achieving their control objectives. ITEM 7A. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK We utilize financial instruments, which inherently have some degree of market risk due to interest rate fluctuations. Management is actively involved in monitoring exposure to market risk and continues to develop and utilize appropriate risk management techniques. We are not exposed to any other significant market risks, including commodity price risk, foreign currency exchange risk or interest rate risks from the use of derivative 40
10-K41st Page of 87TOC1stPreviousNextBottomJust 41st
financial instruments. Management does not currently use derivative financial instruments for trading or to speculate on changes in interest rates or commodity prices. DERIVATIVES AND HEDGING ACTIVITIES On September 21, 2004, we entered into an interest rate swap transaction on $67 million of our 9 1/2 percent Senior Subordinated Notes due 2009 that matures on April 1, 2005. Under the terms of the agreement, we pay a fixed rate of 2.62 percent and receive a floating rate based on six month LIBOR. The mark to market value of this swap was recorded as a reduction in interest expense of $0.2 million as of December 31, 2004. On July 24, 2003, we entered into two interest rate swap transactions with two financial institutions to hedge our exposure to changes in the fair value on $85 million of our Notes. The purpose of these transactions was to convert future interest due on $85 million of the Notes to a lower variable rate in an attempt to realize savings on our future interest payments. The terms of the interest rate swap contract and the underlying debt instruments are identical. We have designated these swap agreements as fair value hedges. On September 23, 2004, we unwound $18 million of these swaps and received a settlement payment of approximately $0.1 million that was deducted from interest expense. Accordingly, we currently have $67 million of the original $85 million of interest rate swaps outstanding. The swaps have notional amounts of $50 million and $17 million and mature in April 2009 to mirror the maturity of the Notes. Under the agreements, we pay on a semi-annual basis (each April 1 and October 1) a floating rate based on a six-month U.S. dollar LIBOR rate, plus a spread, and receive a fixed-rate interest of 9 1/2 percent. During 2004, we recorded interest savings related to these interest rate swaps of $1.5 million, which reduced interest expense. The $0.5 million fair value of these derivative instruments is included in other long-term liabilities, as of December 31, 2004. The carrying value of our Notes was decreased by the same amount. On January 6, 2005, we unwound the $50 million and $17 million remaining balance on these swaps and paid $0.5 million for the settlement of these swaps. The 12 percent subordinated debt was repaid on April 17, 2002, with the proceeds from the sale of the Notes. On June 25, 2002, we entered into a floating-to-fixed interest rate swap agreement that substantially offsets market value changes in our reverse swap agreement. The liability related to this reverse swap agreement and the floating-to-fixed offset agreement totaling approximately $2.2 million is reflected in other long-term liabilities at December 31, 2004. The loss recognized during 2004, related to the floating-to-fixed interest rate swap agreement was approximately $0.7 million, while the gain recognized related to the reverse swap agreement was approximately $0.7 million. The amount of the ineffectiveness of the reverse swap agreement charged to other expense was approximately $38,000 as of December 31, 2004. On June 25, 2001, we entered into a reverse swap on our 12 percent subordinated debt and used the proceeds from the reverse swap agreement to retire previously outstanding floating-to-fixed interest rate swap agreements (the "Retired Swaps") and option agreements. Accordingly, the balance included in accumulated other comprehensive loss included in stockholders' equity related to the Retired Swaps is being recognized in future periods' income over the remaining term of the original swap agreement. The amount of accumulated other comprehensive income recognized during 2004, was approximately $0.5 million. INTEREST RATE RISK Total debt at December 31, 2004, included approximately $21.4 million in floating rate debt at a base interest rate plus 3.0 percent, or approximately 5.3 percent and approximately $2.5 million in floating rate debt at an interest rate of approximately 7.1 percent attributed to the Senior Credit Agreement at December 31, 2004. We also have interest rate swaps outstanding on our fixed rate debt. As a result, our interest costs in 2005 will fluctuate based on short-term interest rates. The impact on annual cash flow of a ten percent change in the floating rate (i.e. LIBOR) would be approximately $0.2 million. 41
10-K42nd Page of 87TOC1stPreviousNextBottomJust 42nd
ITEM 8. FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA INDEX TO FINANCIAL STATEMENTS [Download Table] PAGE ---- Report of Independent Registered Public Accounting Firm -- PricewaterhouseCoopers LLP........................ 42 Consolidated Balance Sheets as of December 31, 2004 and 2003...................................................... 43 Consolidated Statements of Operations for the Years Ended December 31, 2004, 2003 and 2002.......................... 44 Consolidated Statements of Stockholders' Equity for the Years Ended December 31, 2004, 2003 and 2002.............. 45 Consolidated Statements of Cash Flows for the Years Ended December 31, 2004, 2003 and 2002.......................... 46 Notes to Consolidated Financial Statements.................. 48 42
10-K43rd Page of 87TOC1stPreviousNextBottomJust 43rd
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM To the Board of Directors and Stockholders of Synagro Technologies, Inc.: In our opinion, the accompanying consolidated balance sheets and the related consolidated statement of operations, of stockholders' equity and of cash flows present fairly, in all material respects, the financial position of Synagro Technologies, Inc. and its subsidiaries (the "Company") at December 31, 2004, 2003 and 2002, and the results of their operations and their cash flows for each of the three years in the period ended December 31, 2004 in conformity with accounting principles generally accepted in the United States of America. These financial statements are the responsibility of the Company's management. Our responsibility is to express an opinion on these financial statements based on our audits. We conducted our audits of these statements in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion. As discussed in Note 1 to the consolidated financial statements, effective January 1, 2003, the Company adopted Statement of Financial Accounting Standards No. 143, "Asset Retirement Obligations." As discussed in Note 20 to the consolidated financial statements, the Company restated its previously issued consolidated financial statements for the years ended December 31, 2003 and 2002. PricewaterhouseCoopers LLP Houston, Texas March 16, 2005 43
10-K44th Page of 87TOC1stPreviousNextBottomJust 44th
SYNAGRO TECHNOLOGIES, INC. CONSOLIDATED BALANCE SHEETS [Download Table] DECEMBER 31, --------------------- 2004 2003 --------- --------- (IN THOUSANDS EXCEPT SHARE DATA) ASSETS Current Assets: Cash and cash equivalents................................. $ 326 $ 206 Restricted cash........................................... 655 1,410 Accounts receivable, net.................................. 63,891 59,581 Costs and estimated earnings in excess of billings........ 8,099 864 Prepaid expenses and other current assets................. 11,793 10,318 -------- -------- Total current assets................................... 84,764 72,379 Property, machinery & equipment, net........................ 225,541 213,697 Other Assets: Costs and estimated earnings in excess of billings........ 4,704 -- Restricted cash -- construction fund...................... 1,988 12,184 Restricted cash -- debt service fund...................... 7,287 7,275 Goodwill.................................................. 171,855 171,051 Other, net................................................ 14,645 14,091 -------- -------- Total assets........................................... $510,784 $490,677 ======== ======== LIABILITIES AND STOCKHOLDERS' EQUITY Current Liabilities: Short term debt........................................... $ 4,000 $ -- Current maturities of long-term debt...................... 848 955 Current maturities of nonrecourse project revenue bonds... 3,300 2,570 Current maturities of capital lease obligations........... 3,028 2,678 Accounts payable.......................................... 39,397 26,519 Accrued expenses.......................................... 23,272 19,140 -------- -------- Total current liabilities.............................. 73,845 51,862 Long-Term Debt: Long-term debt obligations, net........................... 178,453 194,084 Nonrecourse project revenue bonds, net.................... 59,028 62,301 Capital lease obligations, net............................ 11,318 12,748 -------- -------- Total long-term debt................................. 248,799 269,133 Other long-term liabilities............................ 24,289 19,361 -------- -------- Total liabilities...................................... 346,933 340,356 Commitments and Contingencies Redeemable Preferred Stock, 69,792.29 shares issued and outstanding, redeemable at $1,000 per share............... 95,126 86,299 Stockholders' Equity: Preferred stock, $.002 par value, 10,000,000 shares authorized, none issued or outstanding................. -- -- Common stock, $.002 par value, 100,000,000 shares authorized, 19,809,621 and 19,775,821 shares issued and outstanding in 2004 and 2003, respectively............. 40 40 Additional paid in capital................................ 73,358 82,113 Accumulated deficit....................................... (3,875) (16,829) Accumulated other comprehensive loss...................... (798) (1,302) -------- -------- Total stockholders' equity............................. 68,725 64,022 -------- -------- Total liabilities and stockholders' equity............. $510,784 $490,677 ======== ======== The accompanying notes are an integral part of these consolidated financial statements. 44
10-K45th Page of 87TOC1stPreviousNextBottomJust 45th
SYNAGRO TECHNOLOGIES, INC. CONSOLIDATED STATEMENTS OF OPERATIONS [Enlarge/Download Table] YEAR ENDED DECEMBER 31, ---------------------------------------------------- 2004 2003 2002 --------------- ---------------- --------------- (IN THOUSANDS EXCEPT FOR SHARE AND PER SHARE DATA) Revenue.............................................. $ 325,864 $ 298,552 $ 272,628 Cost of services..................................... 258,042 234,451 201,880 ----------- ------------ ----------- Gross profit......................................... 67,822 64,101 70,748 Selling, general and administrative expenses......... 24,346 26,070 22,935 (Gain) loss on sale of assets........................ (854) 7 (244) Reorganization costs................................. -- 1,169 905 Special charges, net................................. 320 -- -- Amortization of intangibles.......................... 126 450 108 ----------- ------------ ----------- Income from operations............................. 43,884 36,405 47,044 ----------- ------------ ----------- Other expense: Other expense, net................................. 37 70 5,698 Interest expense, net.............................. 22,247 23,356 23,498 ----------- ------------ ----------- Total other expense, net........................ 22,284 23,426 29,196 ----------- ------------ ----------- Income before provision for income taxes............. 21,600 12,979 17,848 Provision for income taxes......................... 8,646 5,225 6,784 ----------- ------------ ----------- Net income before cumulative effect of change in accounting for asset retirement obligations and preferred stock dividends.......................... 12,954 7,754 11,064 Cumulative effect of change in accounting for asset retirement obligations, net of tax benefit of $292............................................... -- 476 -- ----------- ------------ ----------- Net income before preferred stock dividends.......... 12,954 7,278 11,064 Preferred stock dividends............................ 8,827 8,209 7,659 ----------- ------------ ----------- Net income (loss) applicable to common stock......... $ 4,127 $ (931) $ 3,405 =========== ============ =========== Earnings (loss) per share: Basic -- Earnings (loss) per share before cumulative effect of change in accounting for asset retirement obligations..................................... $ 0.21 $ (0.03) $ 0.17 Cumulative effect of change in accounting for asset retirement obligations.......................... -- (0.02) -- ----------- ------------ ----------- Earnings (loss) per share.......................... $ 0.21 $ (0.05) $ 0.17 =========== ============ =========== Diluted -- Earnings (loss) per share before cumulative effect of change in accounting for asset retirement obligations..................................... $ 0.21 $ (0.03) $ 0.17 Cumulative effect of change in accounting for asset retirement obligations.......................... -- (0.02) -- ----------- ------------ ----------- Net earnings (loss) per share...................... $ 0.21 $ (0.05) $ 0.17 =========== ============ =========== Weighted average shares: Weighted average shares outstanding for basic and diluted earnings per share................ 19,777,041 19,775,821 19,627,132 =========== ============ =========== The accompanying notes are an integral part of these consolidated financial statements. 45
10-K46th Page of 87TOC1stPreviousNextBottomJust 46th
SYNAGRO TECHNOLOGIES, INC. CONSOLIDATED STATEMENTS OF STOCKHOLDERS' EQUITY FOR THE YEARS ENDED DECEMBER 31, 2004, 2003 AND 2002 [Enlarge/Download Table] ACCUMULATED COMMON STOCK ADDITIONAL OTHER ------------------- PAID-IN ACCUMULATED COMPREHENSIVE COMPREHENSIVE SHARES AMOUNT CAPITAL DEFICIT LOSS TOTAL INCOME ---------- ------ ---------- ----------- ------------- ------- ------------- (IN THOUSANDS EXCEPT SHARE DATA) BALANCE, January 1, 2002............. 19,476,781 $39 $97,982 $(35,171) $(2,310) $60,540 Change in other comprehensive income........................... -- -- -- -- 504 504 $ 504 Preferred stock dividends.......... -- -- (7,659) -- -- (7,659) -- Exercise of options and warrants... 299,040 1 (1) -- -- -- -- Net income before preferred stock dividends........................ -- -- -- 11,064 -- 11,064 11,064 ---------- --- ------- -------- ------- ------- ------- BALANCE, December 31, 2002........... 19,775,821 40 90,322 (24,107) (1,806) 64,449 $11,568 ---------- --- ------- -------- ------- ------- ------- Change in other comprehensive income........................... -- -- -- -- 504 504 $ 504 Preferred stock dividends.......... -- -- (8,209) -- -- (8,209) -- Net income before preferred stock dividends........................ -- -- -- 7,278 -- 7,278 7,278 ---------- --- ------- -------- ------- ------- ------- BALANCE, December 31, 2003........... 19,775,821 40 82,113 (16,829) (1,302) 64,022 $ 7,782 ---------- --- ------- -------- ------- ------- ------- Change in other comprehensive income........................... -- -- -- -- 504 504 $ 504 Preferred stock dividends.......... -- -- (8,827) -- -- (8,827) -- Exercise of options................ 33,800 -- 72 -- -- 72 -- Net income before preferred stock dividends........................ -- -- -- 12,954 -- 12,954 12,954 ---------- --- ------- -------- ------- ------- ------- BALANCE, December 31, 2004........... 19,809,621 $40 $73,358 $ (3,875) $ (798) $68,725 $13,458 ========== === ======= ======== ======= ======= ======= The accompanying notes are an integral part of these consolidated financial statements. 46
10-K47th Page of 87TOC1stPreviousNextBottomJust 47th
SYNAGRO TECHNOLOGIES, INC. CONSOLIDATED STATEMENTS OF CASH FLOWS [Enlarge/Download Table] YEAR ENDED DECEMBER 31, ------------------------------- 2004 2003 2002 -------- -------- --------- (IN THOUSANDS) Cash flows from operating activities: Net income (loss) applicable to common stock.............. $ 4,127 $ (931) $ 3,405 Adjustments to reconcile net income (loss) applicable to common stock to net cash provided by operating activities: Preferred stock dividends............................ 8,827 8,209 7,659 Cumulative effect of change in accounting for asset retirement obligations............................ -- 476 -- Bad debt expense..................................... 300 952 -- Reorganization costs................................. -- 1,169 905 Depreciation and amortization expense................ 19,902 18,626 15,288 Amortization of debt financing costs................. 1,244 1,140 1,376 Write off of deferred debt costs..................... -- -- 7,241 Provision for deferred income taxes.................. 7,468 4,514 6,647 Loss (gain) on sale of property, machinery and equipment......................................... (854) 7 (244) (Increase) decrease in the following, net: Accounts receivable.................................. (4,609) (5,633) (4,693) Costs and estimated earnings in excess of billings... (11,940) (864) -- Prepaid expenses and other assets.................... (2,289) 4,390 (8,661) Increase (decrease) in the following: Accounts payable, accrued expenses and other long-term liabilities............................. 12,905 (7,906) 727 -------- -------- --------- Net cash provided by operating activities................. 35,081 24,149 29,650 -------- -------- --------- Cash flows from investing activities: Purchase of businesses, including contingent consideration, net of cash acquired.................. (804) (4,634) (4,553) Purchases of property, machinery and equipment......... (14,667) (13,158) (12,534) Proceeds from sale of property, machinery and equipment............................................ 1,799 14,207 602 Facility construction funded by restricted cash........ (10,928) (5,270) -- Decrease in restricted cash for facility construction......................................... 10,200 5,270 -- Decrease in other restricted cash accounts............. 740 780 1,081 Other.................................................. 124 213 (204) -------- -------- --------- Net cash used in investing activities..................... (13,536) (2,592) (15,608) -------- -------- --------- Cash flows from financing activities: Payments of debt....................................... (26,421) (20,816) (226,745) Net increase in bank revolver borrowings............... 5,100 -- -- Debt issuance costs.................................... (176) (774) (7,310) Proceeds from debt..................................... -- -- 220,000 Exercise of options.................................... 72 -- -- -------- -------- --------- Net cash used in financing activities..................... (21,425) (21,590) (14,055) Net increase (decrease) in cash and cash equivalents........ 120 (33) (13) Cash and cash equivalents, beginning of period.............. 206 239 252 -------- -------- --------- Cash and cash equivalents, end of period.................... $ 326 $ 206 $ 239 ======== ======== ========= Supplemental cash flow information: Interest paid during the period........................... $ 20,009 $ 21,437 $ 20,035 Income taxes paid during the period....................... $ 959 $ 247 $ 361 47
10-K48th Page of 87TOC1stPreviousNextBottomJust 48th
NONCASH INVESTING AND FINANCING ACTIVITIES RELATING TO CONSOLIDATED STATEMENT OF CASH FLOWS During 2002, dividends totaled approximately $7.7 million, of which approximately $6.6 million represents the eight percent dividend on the Company's preferred stock that was provided for with additional shares of preferred stock, and approximately $1.1 million represents accretion and amortization of issuance costs. During 2002, the Company issued nonrecourse bonds totaling $21.3 million to fund the capital to build a biosolids, dewatering and heat drying/pelletizing facility for the Sacramento Regional Sanitation District. During 2002, the Company issued an aggregate of 299,040 shares relating to cashless exercises of certain warrants pursuant to an exemption from registration under Section 3(a)(9) of the Securities Act. During 2002, the Company entered into capital lease agreements to purchase transportation equipment totaling approximately $9.3 million. During 2003, dividends totaled approximately $8.2 million, of which approximately $7.2 million represents the eight percent dividend on the Company's preferred stock that was provided for with additional shares of preferred stock, and approximately $1.0 million represents accretion and amortization of issuance costs. During 2003, the Company entered into capital lease agreements of approximately $8.0 million to purchase operating and transportation equipment. During 2004, dividends totaled approximately $8.8 million, of which approximately $7.8 million represents the eight percent dividend on the Company's preferred stock that was provided for with additional shares of preferred stock, and approximately $1.0 million represents accretion and amortization of issuance costs. During 2004, the Company entered into a $4.0 million note to purchase land and entered into capital lease agreements of approximately $1.7 million to purchase operating and transportation equipment. The accompanying notes are an integral part of these consolidated financial statements. 48
10-K49th Page of 87TOC1stPreviousNextBottomJust 49th
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (1) BUSINESS AND SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES BUSINESS AND ORGANIZATION Synagro Technologies, Inc., a Delaware corporation ("Synagro"), and collectively with its subsidiaries (the "Company") is a national water and wastewater residuals management company serving more than 600 municipal and industrial water and wastewater treatment accounts and has operations in 37 states and the District of Columbia. Synagro offers many services that focus on the beneficial reuse of organic nonhazardous residuals resulting from the wastewater treatment process. Our broad range of services include drying and pelletization, composting, product marketing, incineration, alkaline stabilization, land application, collection and transportation, regulatory compliance, dewatering, and facility cleanout services. PRINCIPLES OF CONSOLIDATION The consolidated financial statements include the accounts of Synagro and its wholly owned subsidiaries. All intercompany accounts and transactions have been eliminated. CASH EQUIVALENTS The Company considers all investments with an original maturity of three months or less when purchased to be cash equivalents. COSTS AND ESTIMATED EARNINGS IN EXCESS OF BILLINGS The asset "Costs and estimated earnings in excess of billings" represents revenues recognized in excess of amounts billed under the terms of contracts accounted for under the percentage of completion method of accounting. These amounts are billable upon completion of contract performance milestones or other specified conditions of the contracts. PROPERTY, MACHINERY AND EQUIPMENT, NET Property, machinery and equipment are stated at cost less accumulated depreciation. Depreciation is recorded using the straight-line method over estimated useful lives of three to thirty years, net of estimated salvage values. Leasehold improvements are capitalized and amortized over the lesser of the lease term or the estimated useful life of the asset. Expenditures for repairs and maintenance are charged to expense when incurred. Expenditures for major renewals and betterments, which extend the useful lives of existing equipment, are capitalized and depreciated. Upon retirement or disposition of property, machinery and equipment, the cost and related accumulated depreciation are removed from the accounts and any resulting gain or loss is recognized in income from operations in the consolidated statements of operations. Interest is capitalized on certain assets under construction. Capitalized interest included in construction in process totaled approximately $2.1 million and $1.1 million as of December 31, 2004 and 2003, respectively. GOODWILL Goodwill represents the excess of aggregate purchase price paid by the Company in acquisitions accounted for as purchases over the fair value of the net tangible assets acquired. Goodwill attributable to the Company's reporting units is tested for impairment by comparing the fair value of each reporting unit with its carrying value. Significant estimates used in the determination of fair value include estimates of future cash flows, future growth rates, costs of capital and estimates of market multiples. As required under current accounting standards, the Company tests for impairment annually unless factors otherwise indicate that an impairment may have occurred. 49
10-K50th Page of 87TOC1stPreviousNextBottomJust 50th
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) NONCOMPETE AGREEMENTS Included in other assets, net are noncompete agreements. These agreements are amortized on a straight-line basis over the term of the agreement, which is generally for two to ten years after the employee has separated from the Company. Noncompete agreements, net of accumulated amortization at December 31, 2004 and 2003, totaled approximately $0.1 million and $0.2 million, respectively. Amortization expense was approximately $0.1 million in 2004, $0.1 million in 2003, and $0.1 million in 2002. SELF-INSURANCE LIABILITIES The Company is substantially self-insured for worker's compensation, employer's liability, auto liability, general liability and employee group health claims in view of the relatively high per-incident deductibles the Company absorbs under its insurance arrangements for these risks. Losses up to deductible amounts are estimated and accrued based upon known facts, historical trends, industry averages and actuarial assumptions regarding future claims development and claims incurred but not reported. DEFERRED FINANCING COSTS Deferred financing costs, net of accumulated amortization at December 31, 2004 and 2003, totaled approximately $7.5 million and $8.5 million, respectively, and are included in other assets. Deferred financing costs are amortized to interest expense on a straight-line basis over the life of the underlying instruments, which is not materially different from the effective interest method. REVENUE RECOGNITION Revenues generated from facilities operations and maintenance contracts are recognized either when wastewater residuals enter the facilities or when the residuals have been processed, depending on the contract terms. All other revenues under service contracts are recognized when the service is performed. Revenues related to long-term construction projects are recognized in accordance with percentage-of-completion accounting guidance. Percentage of completion is measured principally by the percentage of costs incurred to date for each contract to the estimated total costs for each contract at completion. Due to uncertainties inherent in the estimation process, it is reasonably possible that that the estimated completion costs will be revised in the near term. Such revisions to cost and income are recognized in the periods in which the revisions are determined. The Company provides for losses in connection with its contracts where an obligation exists to perform services and when it becomes evident the projected contract costs exceed the related revenues. USE OF ESTIMATES In preparing financial statements in conformity with accounting principles generally accepted in the United States, management makes estimates and assumptions that affect the reported amounts of assets and liabilities and disclosures of contingent assets and liabilities at the date of the financial statements, as well as the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates. The following are the Company's significant estimates and assumptions made in preparation of its financial statements that deal with the greatest amount of uncertainty: Allowance for Doubtful Accounts -- The Company estimates losses for uncollectible accounts based on the aging of the accounts receivable and the evaluation and the likelihood of success in collecting the receivable. Accounts are written off periodically during the year as they are deemed uncollectible when collection efforts have been unsuccessful. Allowance for doubtful accounts at December 31, 2004 and 50
10-K51st Page of 87TOC1stPreviousNextBottomJust 51st
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) 2003, was approximately $1.2 million and $1.5 million, respectively and is recorded as a reduction of accounts receivable. Loss Contracts -- The Company evaluates its revenue producing contracts to determine whether the projected revenues of such contracts exceed the direct cost to service such contracts. These evaluations include estimates of the future revenues and expenses. Accruals for loss contracts are adjusted based on these evaluations. The total accrual for loss contracts included in the consolidated balance sheet was $0.4 million and $4.2 million, as of December 31, 2003 and 2002, respectively, related to one contract entered into in 1996. An accrual for loss contracts was not required as of December 31, 2004. Long Term Construction Contracts -- Certain long term construction projects are accounted for using the percentage of completion method of accounting and accordingly revenues are recorded based on estimates of total costs to be incurred under the contract. We typically subcontract a portion of the work to subcontractors under fixed price contracts. Costs and estimated earnings in excess of billings included in the accompanying consolidated balance sheets represents revenues recognized in excess of amounts billed under the terms of contracts accounted for on the percentage of completion method of accounting. These amounts are billable upon completion of contract performance milestones or other specified conditions of the contract. Property and Equipment/Long-Lived Assets -- Management adopted SFAS No. 144, "Accounting for the Impairment or Disposal of Long-Lived Assets" during 2002. If significant events or changes in circumstances indicate that the carrying value of an asset or asset group may not be recoverable, we perform a test of recoverability. The carrying amount of an asset (group) is considered impaired if it exceeds the sum of our estimate of the undiscounted future cash flows expected to result from the use and eventual disposition of the asset (group), excluding interest charges. The Company regularly incurs costs to develop potential projects or facilities and procure contracts for the design, permitting, construction and operations of facilities. The Company has recorded $29.2 million in property and long-term assets related to these activities at December 31, 2004, compared to $14.7 million at December 31, 2003 (approximately $21.8 million and $8.2 million are classified as construction in progress as of December 31, 2004 and 2003, respectively). The Company routinely reviews the status of each of these projects to determine if these costs are realizable. Goodwill -- Goodwill attributable to the Company's reporting units is tested for impairment by comparing the fair value of each reporting unit with its carrying value. Significant estimates used in the determination of fair value include estimates of future cash flows, future growth rates, costs of capital and estimates of market multiples. As required under current accounting standards, the Company tests for impairment annually unless factors otherwise indicate that an impairment may have occurred. Purchase Accounting -- The Company estimates the fair value of assets, including property, machinery and equipment and its related useful lives and salvage values, and liabilities when allocating the purchase price of an acquisition. Income Taxes -- The Company assumes the deductibility of certain costs in its income tax filings and estimates the recovery of deferred income tax assets. The ultimate realization of deferred tax assets is dependent upon the generation of future taxable income during the periods in which the activity underlying these assets become deductible. The Company considers the scheduled reversal of deferred tax liabilities, projected future taxable income and tax planning strategies in making this assessment. If actual future taxable income differs from its estimates, the company may not realize deferred tax assets to the extent it was estimated. 51
10-K52nd Page of 87TOC1stPreviousNextBottomJust 52nd
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) Legal and Contingency Accruals -- The Company estimates and accrues the amount of probable exposure it may have with respect to litigation, claims and assessments. These estimates are based on management's facts and the probabilities of the ultimate resolution of the litigation. Self-Insurance Reserves -- The Company is substantially self-insured for workers' compensation, employers' liability, auto liability, general liability and employee group health claims in view of the relatively high per-incident deductibles the Company absorbs under its insurance arrangements for these risks. Losses up to deductible amounts are estimated and accrued based upon known facts, historical trends, industry averages and actuarial assumptions regarding future claims development and claims incurred but not reported. Actual results could differ materially from the estimates and assumptions that the Company uses in the preparation of its financial statements. CONCENTRATION OF CREDIT RISK The Company provides services to a broad range of geographical regions. The Company's credit risk primarily consists of receivables from a variety of customers including state and local agencies, municipalities and private industries. The Company had one customer that accounted for approximately 16 percent, 17 percent and 15 percent of total revenue for the years ended December 31, 2004, 2003 and 2002, respectively. No other customers accounted for more than ten percent of revenues. Municipal customers account for 88 percent, 86 percent and 88 percent of consolidated revenues for the years ended December 31, 2004, 2003 and 2002, respectively. FAIR VALUE OF FINANCIAL INSTRUMENTS The carrying amounts of cash and cash equivalents, receivables, accounts payable and accrued liabilities approximate their fair values because of the short-term nature of these instruments. With the exception of the $150 million Senior Subordinated Notes, management believes the carrying amounts of the current and long-term debt approximate their fair value based on interest rates for the same or similar debt offered to the Company having the same or similar terms and maturities. As of December 31, 2004, the fair value of the $150 million Senior Subordinated Notes totaled approximately $163 million. INCOME TAXES The Company files a consolidated return for federal income tax purposes. The Company accounts for income taxes in accordance with SFAS No. 109, "Accounting for Income Taxes." This standard provides the method for determining the appropriate asset and liability for deferred income taxes, which are computed by applying applicable tax rates to temporary differences. Therefore, expenses recorded for financial statement purposes before they are deducted for income tax purposes create temporary differences, which give rise to deferred income tax assets. Expenses deductible for income tax purposes before they are recognized in the financial statements create temporary differences which give rise to deferred income tax liabilities. RECENT ACCOUNTING PRONOUNCEMENTS In December 2002, the Financial Accounting Standards Board ("FASB") issued SFAS No. 148, "Accounting for Stock-Based Compensation -- Transition and Disclosure -- An Amendment of FASB Statement No. 123." SFAS No. 148 provides alternative methods of transition for a voluntary change to the fair-value-based method of accounting for stock-based employee compensation. SFAS No. 123 provides that companies record compensation expense for the estimated fair-value of stock-based compensation, but also allows companies to continue to apply Accounting Principles Board ("APB") Opinion No. 25 and related interpretations in accounting for its plans. Companies must disclose in both annual and interim financial 52
10-K53rd Page of 87TOC1stPreviousNextBottomJust 53rd
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) statements the method used to account for stock-based compensation. The Company will continue to apply APB Opinion No. 25 and related interpretations in accounting for its plans. Therefore, no compensation cost has been recognized in the accompanying consolidated financial statements for the Company's stock option plans. Had the Company elected to apply SFAS No. 123, the Company's net income (loss) and income (loss) per diluted share would have been: [Enlarge/Download Table] YEAR ENDED DECEMBER 31, ------------------------------- 2004 2003 2002 -------- --------- -------- (IN THOUSANDS EXCEPT PER SHARE DATA) Net income (loss) applicable to common stock, as reported................................................ $4,127 $ (931) $3,405 Less: Compensation expense per SFAS No. 123, net of tax... 1,191 1,482 1,672 ------ ------- ------ Pro forma income (loss) after effect of SFAS No. 123...... $2,936 $(2,413) $1,733 ====== ======= ====== Diluted earnings (loss) per share, as reported............ $ 0.21 $ (0.05) $ 0.17 Pro forma earnings (loss) per share after effect of SFAS No. 123................................................. $ 0.15 $ (0.12) $ 0.09 The fair value of each option grant is estimated on the date of grant using the Black-Scholes option-pricing model resulting in a weighted average fair value of $2.51, $1.63 and $1.35 for grants made during the years ended December 31, 2004, 2003, and 2002, respectively. The following assumptions were used for option grants made during 2004, 2003, and 2002, respectively: expected volatility of 111 percent, 58 percent and 42 percent; risk-free interest rates of 4.33 percent, 3.98 percent and 5.20 percent; expected lives of up to ten years and no expected dividends to be paid. The compensation expense included in the above pro forma data may not be indicative of amounts to be included in future periods as the fair value of options granted prior to 1995 was not determined and the Company expects future grants. In December 2004, SFAS No. 123 "Accounting for Stock-Based Compensation" was revised (SFAS No. 123R). This Statement establishes standards for the accounting for transactions in which an entity exchanges its equity instruments for goods or services. It also addresses transactions in which an entity incurs liabilities in exchange for goods or services that are based on the fair value of the entity's equity instruments or that may be settled by the issuance of those equity instruments. This Statement focuses primarily on accounting for transactions in which an entity obtains employee services in share-based payment transactions. The Statement is effective for periods beginning after June 15, 2005. The Company is in the process of evaluating the impact of the implementation of this Statement. On January 1, 2003, the Company adopted SFAS No. 143, "Asset Retirement Obligations." SFAS No. 143 requires entities to record the fair value of a liability for an asset retirement obligation in the period in which it is incurred and a corresponding increase in the carrying amount of the related long-lived asset. Subsequently, the asset retirement cost should be allocated to expense using a systematic and rational method. The Company's asset retirement obligations primarily consist of equipment dismantling and foundation removal at certain facilities and temporary storage facilities. During the first quarter of 2003, the Company recorded a charge related to the cumulative effect of change in accounting for asset retirement obligations, net of tax, totaling approximately $0.5 million (approximately $0.8 million before tax), increased liabilities to approximately $1.6 million, and increased property, machinery and equipment by approximately $0.5 million. There was no impact on the Company's cash flows as a result of adopting SFAS No. 143. The pro forma asset retirement obligation would have been approximately $1.5 million at January 1, 2002, and $1.6 million at December 31, 2002 had the Company adopted SFAS No. 143 on January 1, 2002. The asset retirement obligation, which is included on the consolidated balance sheet in other long-term liabilities including accretion of approximately $0.1 million, was approximately $1.5 million at December 31, 2004. 53
10-K54th Page of 87TOC1stPreviousNextBottomJust 54th
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) The pro forma effect on net income before preferred stock dividends, net income applicable to common stock and income per share had SFAS No. 143 been adopted as of January 1, 2002, would have been as follows: [Download Table] YEAR ENDED DECEMBER 31, 2002 -------------------- AS PRO REPORTED FORMA --------- -------- (IN THOUSANDS EXCEPT PER SHARE DATA) Net income before preferred stock dividend.................. $11,064 $10,882 Income applicable to common stock........................... $ 3,405 $ 3,223 Income per share: Basic..................................................... $ 0.17 $ 0.16 Diluted................................................... $ 0.17 $ 0.16 RECLASSIFICATIONS The Company has reclassified its reporting of gains and losses from the sale of fixed assets from other income and expense to income from operations for all periods presented. Certain reclassifications have been made in prior period financial statements to conform to current period presentation. These reclassifications have not resulted in any changes to previously reported net income for any periods. (2) ACQUISITIONS 2003 ACQUISITION In May 2003, the Company purchased Aspen Resources, Inc. ("Aspen Resources"). The purchase of Aspen Resources provides the Company with added expertise in the management of pulp and paper organic residuals. The allocation of purchase price resulted in approximately $3.4 million of goodwill. The assets acquired and liabilities assumed relating to the acquisition are summarized below (in thousands): [Download Table] Cash paid, including transaction costs, net of cash acquired.................................................. $ 4,093 Note payable to former owner................................ 500 Less: Net assets acquired................................... (1,182) ------- Goodwill.................................................... $ 3,411 ======= The note payable to the former owners is due in equal monthly installments with interest payable at an annual rate of five percent beginning May 2004. 2002 ACQUISITION -- In August 2002, the Company purchased Earthwise Organics, Inc. and Earthwise Trucking (collectively "Earthwise"), a Class A biosolids and manure composting and marketing company. The purchase of Earthwise provides the Company with a distribution channel for Class A products and a strategic platform to grow the Company's product marketing presence. In connection with the purchase of Earthwise, the former owners are entitled to receive up to an additional $4.0 million subsequent to August 2005 if certain performance targets are met over this three-year period. The allocation of the purchase price resulted in 54
10-K55th Page of 87TOC1stPreviousNextBottomJust 55th
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) approximately $4.9 million of goodwill subject to future payments to the former owners described above. The assets acquired and liabilities assumed relating to the acquisition are summarized below (in thousands): [Download Table] Cash paid, including transaction costs, net of cash acquired.................................................. $3,580 Note payable to former owner................................ 1,500 Less: Net assets acquired................................... (219) ------ Goodwill.................................................... $4,861 ====== The note payable to the former owners is due in three equal, annual installments beginning in October 2003, with interest payable quarterly at a rate of five percent. The first payment was made September 30, 2003. Results of operations of Aspen and Earthwise are included in the accompanying consolidated statements of operations as of May 7, 2003, and August 26, 2002, respectively. Pro forma results of operations, as if these entities had been acquired as of the beginning of their respective acquisition years, have not been presented as such results are not considered to be materially different from the Company's actual results. (3) PROPERTY, MACHINERY AND EQUIPMENT Property, machinery and equipment consist of the following: [Enlarge/Download Table] ESTIMATED DECEMBER 31, USEFUL ----------------------- LIFE IN YEARS 2004 2003 ------------- ------------ -------- (IN THOUSANDS) Land.............................................. N/A $ 7,389 $ 3,623 Buildings and improvements........................ 7-25 34,903 33,684 Machinery and equipment........................... 3-30 227,164 218,558 Office furniture and equipment.................... 3-10 6,221 5,427 Construction in process........................... -- 26,501 11,542 -------- -------- $302,178 $272,834 Less: Accumulated depreciation.................... 76,637 59,137 -------- -------- Property, machinery and equipment, net............ $225,541 $213,697 ======== ======== (4) DETAIL OF CERTAIN BALANCE SHEET ACCOUNTS Activity of the Company's allowance for doubtful accounts consists of the following: [Enlarge/Download Table] DECEMBER 31, ------------------------ 2004 2003 2002 ------ ------ ------ (IN THOUSANDS) Balance at beginning of year............................... $1,530 $1,331 $2,165 Uncollectible receivables written off...................... (601) (753) (869) Additions for bad debt expense............................. 300 952 -- Other...................................................... -- -- 35 ------ ------ ------ Balance at end of year..................................... $1,229 $1,530 $1,331 ====== ====== ====== 55
10-K56th Page of 87TOC1stPreviousNextBottomJust 56th
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) Activity of the Company's costs and estimated earnings in excess of billings consists of the following: [Download Table] DECEMBER 31, ----------------- 2004 2003 ------- ------- (IN THOUSANDS) Costs and estimated earnings on contracts in progress....... $20,262 $ 3,214 Less -- Billings to date.................................... (7,459) (2,350) ------- ------- Costs and estimated earnings in excess of billings on uncompleted contracts..................................... $12,803 $ 864 ======= ======= Current assets.............................................. $ 8,099 $ 864 Non current assets.......................................... 4,704 -- ------- ------- Total....................................................... $12,803 $ 864 ======= ======= Prepaid and other current assets consist of the following: [Download Table] DECEMBER 31, ----------------- 2004 2003 ------- ------- (IN THOUSANDS) Prepaid insurance........................................... $ 1,619 $ 902 Prepaid other............................................... 3,989 4,648 Inventory................................................... 2,594 2,154 Notes receivable............................................ 218 342 Other....................................................... 3,373 2,272 ------- ------- Prepaid and other current assets............................ $11,793 $10,318 ======= ======= The changes in the carrying amount of goodwill for the years ended December 31, 2004 and 2003, were as follows (in thousands): [Download Table] Balance at January 1, 2003.................................. $167,117 Goodwill acquired during the year........................... 3,150 Adjustments................................................. 784 -------- Balance at January 1, 2004.................................. 171,051 Adjustments................................................. 804 -------- Balance at December 31, 2004................................ $171,855 ======== The goodwill acquired during 2003 relates to the Company's acquisition of Aspen Resources (see Note 2), while goodwill adjustments in 2004 and 2003 primarily represent payments of contingent consideration made on previous acquisitions. 56
10-K57th Page of 87TOC1stPreviousNextBottomJust 57th
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) Accrued expenses consist of the following: [Download Table] DECEMBER 31, ----------------- 2004 2003 ------- ------- (IN THOUSANDS) Accrued legal and other claims costs........................ $ 1,426 $ 1,426 Accrued interest............................................ 4,018 4,222 Accrued salaries and benefits............................... 4,089 2,727 Accrued insurance........................................... 6,129 3,314 Other accrued expenses...................................... 7,610 7,451 ------- ------- Accrued liabilities......................................... $23,272 $19,140 ======= ======= (5) SHORT-TERM DEBT OBLIGATIONS In August 2004, the Company entered into a $4.0 million short term note with a bank for the purchase of land. The note bears interest at LIBOR or prime plus a margin which currently approximates 4.67 percent and was repaid in February 2005 with borrowings on the Company's revolving line of credit. The Company plans to use the land as part of the development of a compost facility in Southern California. The total capital required to develop the project is estimated at $30 to $35 million and the facility is expected to generate annual revenues of approximately $12 million upon commencement of operations which is expected in 2006. The Company is currently considering alternatives for the permanent financing of this project. (6) LONG-TERM DEBT OBLIGATIONS Long-term debt obligations consist of the following: [Download Table] DECEMBER 31, ------------------- 2004 2003 -------- -------- (IN THOUSANDS) Senior credit facility -- Revolving line of credit.................................. $ 5,100 $ -- Term loans................................................ 23,867 44,274 Subordinated debt........................................... 150,000 150,000 Fair value adjustment of subordinated debt as a result of interest rate swaps....................................... (534) (755) Notes payable to former owners.............................. 855 1,500 Other notes payable......................................... 13 20 -------- -------- Total debt............................................. $179,301 $195,039 Less: Current maturities.................................... (848) (955) -------- -------- Long-term debt, net of current maturities.............. $178,453 $194,084 ======== ======== CREDIT FACILITY On May 8, 2002, the Company entered into a $150 million amended and restated Senior Credit Agreement (the "Senior Credit Agreement") by and among the Company, Bank of America, N.A., and certain other lenders to fund working capital for acquisitions, to refinance existing debt, to provide working capital for operations, to fund capital expenditures and for other general corporate purposes. The Senior Credit Agreement bears interest at LIBOR or prime plus a margin based on a pricing schedule as set out in the 57
10-K58th Page of 87TOC1stPreviousNextBottomJust 58th
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) Senior Credit Agreement which currently approximates 6.75 percent for the Revolving Loan and 5.30 percent on the Term B loans. During May 2003, the Company further amended its Senior Credit Agreement to increase the revolving loan commitment to approximately $95 million. The loan commitments under the Senior Credit Agreement, as amended, are as follows: (i) Revolving Loan up to $95 million outstanding at any time; (ii) Term B Loans (which, once repaid, may not be reborrowed) of $70 million; and (iii) Letters of Credit up to $50 million as a subset of the Revolving Loan. At December 31, 2004, the Company had approximately $34.8 million of Letters of Credit outstanding. The amounts borrowed under the Senior Credit Agreement are subject to repayment as follows: [Download Table] REVOLVING TERM PERIOD ENDING DECEMBER 31, LOAN LOANS -------------------------- --------- ------ 2002........................................................ -- 0.25% 2003........................................................ -- 1.00% 2004........................................................ -- 1.00% 2005........................................................ -- 1.00% 2006........................................................ -- 1.00% 2007........................................................ 100.00% 1.00% 2008........................................................ -- 94.75% ------ ------ 100.00% 100.00% ====== ====== The Senior Credit Agreement includes mandatory repayment provisions related to excess cash flows, proceeds from certain asset sales, debt issuances and equity issuances, all as defined in the Senior Credit Agreement. These mandatory repayment provisions may also reduce the available commitment. The Senior Credit Agreement contains standard covenants including compliance with laws, limitations on capital expenditures, restrictions on dividend payments, limitations on mergers and compliance with financial covenants. The Company was in compliance with those covenants as of December 31, 2004. The Senior Credit Agreement is collateralized by all the assets of the Company and expires on December 31, 2008. As of December 31, 2004, the Company had approximately $55.1 million of unused borrowings under the Senior Credit Agreement, of which approximately $51.9 million is available for borrowing based on the ratio limitations included in the Senior Credit Agreement. On March 9, 2004, the Company amended its credit facility to, among other things, exclude certain charges from its financial covenant calculations, to clarify certain defined terms, to increase the amount of indebtedness permitted under its total leverage ratio, and to reset capital and operating lease limitations. SENIOR SUBORDINATED NOTES In April 2002, the Company issued $150 million aggregate in principal amount of its 9 1/2 percent Senior Subordinated Notes due on April 1, 2009 (the "Notes"). The Notes are unsecured senior indebtedness and are guaranteed by all of the Company's existing and future domestic subsidiaries, other than subsidiaries treated as unrestricted subsidiaries ("the Guarantors"). Each of the Guarantors is 100 percent owned by the parent company and the guarantees are full, unconditional and joint and several. As of December 31, 2004, all subsidiaries, other than the subsidiaries formed to own and operate the compost project in Southern California, South Kern Industrial Center, L.L.C. (See Note 5) and the Sacramento dryer project, Synagro Organic Fertilizer Company of Sacramento, Inc. and Sacramento Project Finance, Inc. (see Note 18), were 58
10-K59th Page of 87TOC1stPreviousNextBottomJust 59th
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) Guarantors of the Notes. Interest on the Notes accrues from April 17, 2002, and is payable semi-annually on April 1 and October 1 of each year, commencing October 1, 2002. On or after April 1, 2006, the Company may redeem some or all of the Notes at the redemption prices (expressed as percentages of principal amount) listed below, plus accrued and unpaid interest and liquidated damages, if any, on the Notes redeemed, to the applicable date of redemption, if redeemed during the 12-month period commencing on April 1 of the years indicated below: [Download Table] YEARS LOAN ----- ------- 2006........................................................ 104.750% 2007........................................................ 102.375% 2008 and thereafter......................................... 100.000% At any time prior to April 1, 2005, the Company may redeem up to 35 percent of the original aggregate principal amount of the Notes at a premium of 9 1/2 percent with the net cash of public offerings of equity, provided that at least 65 percent of the original aggregate principal amount of the Notes remains outstanding after the redemption. Upon the occurrence of specified change of control events, unless the Company has exercised its option to redeem all the Notes as described above, each holder will have the right to require the Company to repurchase all or a portion of such holder's Notes at a purchase price in cash equal to 101 percent of the aggregate principal amount of the Notes repurchased plus accrued and unpaid interest and liquidated damages, if any, on the Notes repurchased, to the applicable date of purchase. The Notes were issued under an indenture, dated as of April 17, 2002, among the Company, the Guarantors and Wells Fargo Bank Minnesota, National Association, as trustee (the "Indenture"). The Indenture limits the ability of the Company and the restricted subsidiaries to, among other things, incur additional indebtedness and issue preferred stock, pay dividends or make other distributions, make other restricted payments and investments, create liens, incur restrictions on the ability of certain of its subsidiaries to pay dividends or other payments to the Company, enter into transactions with affiliates, and engage in mergers, consolidations and certain sales of assets. The Notes and the guarantees of the Guarantors are (i) unsecured; (ii) subordinate in right of payment to all existing and future senior indebtedness (including all borrowings under the new credit facility and surety obligations) of Synagro and the Guarantors; (iii) equal in right of payment to all future and senior subordinated indebtedness of Synagro and the Guarantors; and (iv) senior in right of payment to future subordinated indebtedness of Synagro and the Guarantors. The net proceeds from the sale of the Notes was approximately $145 million, and were used to repay and refinance existing indebtedness under the Company's previously existing credit facility and subordinated debt as of April 17, 2002. SUBORDINATED DEBT On January 27, 2000, the Company entered into an agreement with GTCR Capital providing up to $125 million in subordinated debt financing to fund acquisitions and for certain other uses, in each case as approved by the Board of Directors of the Company and GTCR Capital. The agreement was amended on August 14, 2000, allowing, among other things, for the syndication of 50 percent of the commitment. The loans bore interest at an annual rate of 12 percent that was paid quarterly and provided warrants that were convertible into Preferred Stock at $.01 per warrant. The agreement contained general and financial covenants. Warrants to acquire 9,225.839 shares of Series C, D, and E Preferred Stock were issued in connection with these borrowings and were immediately exercised. This debt was repaid with the proceeds from the issuance of the Notes. 59
10-K60th Page of 87TOC1stPreviousNextBottomJust 60th
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) EARLY EXTINGUISHMENT OF DEBT In conjunction with the issuance of the Notes and entering into the Senior Credit Agreement, the Company paid the then outstanding subordinated debt and credit facility. In 2002, the Company recognized a charge of approximately $7.2 million related to the write-off of unamortized deferred financing costs and the difference in the debt carrying value affected by prior adjustments relating to the reverse swap previously designated as a fair value hedge. NOTES PAYABLE TO SELLERS OF ACQUIRED BUSINESSES In connection with previous acquisitions, the Company has $0.9 million in notes payable with certain former owners. The notes payable are due over three remaining years in installments with interest payable at an annual rate of five percent. DERIVATIVES AND HEDGING ACTIVITIES On September 21, 2004, the Company entered into an interest rate swap transaction on $67 million of its Notes that matures on April 1, 2005. Under the terms of the agreement, the Company pays a fixed rate of 2.62 percent and receives a floating rate based on six month LIBOR. The mark to market value of this swap was recorded as a reduction in interest expense of $0.2 as of December 31, 2004. On July 24, 2003, the Company entered into two interest rate swap transactions with two financial institutions to hedge the Company's exposure to changes in the fair value on $85 million of its Notes. The purpose of these transactions was to convert future interest due on $85 million of the Notes to a lower variable rate in an attempt to realize savings on the Company's future interest payments. The terms of the interest rate swap contract and the underlying debt instruments are identical. The Company has designated these swap agreements as fair value hedges. On September 23, 2004, the Company unwound $18 million of these swaps and received a settlement payment of approximately $0.1 million that was deducted from interest expense. Accordingly, the Company currently has $67 million of the original $85 million of interest rate swaps outstanding. The swaps have notional amounts of $50 million and $17 million and mature in April 2009 to mirror the maturity of the Notes. Under the agreements, the Company pays on a semi-annual basis (each April 1 and October 1) a floating rate based on a six-month U.S. dollar LIBOR rate, plus a spread, and receives a fixed-rate interest of 9 1/2 percent. During 2004, the Company recorded interest savings related to these interest rate swaps of $1.5 million, which reduced interest expense. The $0.5 million fair value of these derivative instruments is included in other long-term liabilities, as of December 31, 2004. The carrying value of the Notes was decreased by the same amount. On January 6, 2005, the Company unwound the $50 million and $17 million remaining balance on these swaps and paid $0.5 million for the settlement of these swaps. The Company previously had outstanding 12 percent subordinated debt which was repaid on April 17, 2002, with the proceeds from the sale of the Notes. On June 25, 2002, the Company entered into a floating-to-fixed interest rate swap agreement that substantially offsets market value changes in the Company's reverse swap agreement. The liability related to this reverse swap agreement and the floating-to-fixed offset agreement totaling approximately $2.2 million is reflected in other long-term liabilities at December 31, 2004. The loss recognized during 2004 related to the floating-to-fixed interest rate swap agreement was approximately $0.7 million, while the gain recognized related to the reverse swap agreement was approximately $0.7 million. The amount of the ineffectiveness of the reverse swap agreement charged to other expense was approximately $38,000 during 2004. On June 25, 2001, the Company entered into a reverse swap on its 12 percent subordinated debt and used the proceeds from the reverse swap agreement to retire previously outstanding floating-to-fixed interest rate swap agreements (the "Retired Swaps") and option agreements. Accordingly, the balance included in accumulated other comprehensive loss included in stockholders' equity related to the Retired Swaps is being 60
10-K61st Page of 87TOC1stPreviousNextBottomJust 61st
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) recognized in future periods' income over the remaining term of the original swap agreement. The amount of accumulated other comprehensive income recognized during 2004 was approximately $0.5 million. FUTURE PAYMENTS At December 31, 2004, future minimum principal payments of long-term debt, nonrecourse Project Revenue Bonds (see Note 7) and Capital Lease Obligations (see Note 8) are as follows (in thousands): [Enlarge/Download Table] NONRECOURSE CAPITAL LONG-TERM PROJECT LEASE YEAR ENDED DECEMBER 31, DEBT REVENUE BONDS OBLIGATIONS TOTAL ----------------------- --------- ------------- ----------- -------- 2005................................... $ 848 $ 3,300 $ 3,028 $ 7,176 2006................................... 353 3,480 2,787 6,620 2007................................... 5,452 3,710 3,507 12,669 2008................................... 23,182 3,935 4,129 31,246 2009................................... 150,000 4,165 761 154,926 2010-2014.............................. -- 24,965 134 25,099 2015-2019.............................. -- 10,475 -- 10,475 Thereafter............................. -- 8,610 -- 8,610 -------- ------- ------- -------- Total.................................. $179,835 $62,640 $14,346 $256,821 ======== ======= ======= ======== (7) NONRECOURSE PROJECT REVENUE BONDS Nonrecourse project revenue bonds consist of the following: [Enlarge/Download Table] DECEMBER 31, DECEMBER 31, 2004 2003 ------------ ------------ (IN THOUSANDS) Maryland Energy Financing Administration Limited Obligation Solid Waste Disposal Revenue Bonds, 1996 series -- Revenue bonds due 2001 to 2005 at stated interest rates of 5.45% to 5.85%.................................... $ 2,710 $ 5,280 Term revenue bond due 2010 at stated interest rate of 6.30%................................................ 16,295 16,295 Term revenue bond due 2016 at stated interest rate of 6.45%................................................ 22,360 22,360 ------- ------- 41,365 43,935 61
10-K62nd Page of 87TOC1stPreviousNextBottomJust 62nd
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) [Enlarge/Download Table] DECEMBER 31, DECEMBER 31, 2004 2003 ------------ ------------ (IN THOUSANDS) California Pollution Control Financing Authority Solid Waste Revenue Bonds -- Series 2002A -- Revenue bonds due 2008 to 2024 at stated interest rates of 4.375% to 5.50%, net of discount of $309..................................... 19,766 19,741 Series 2002B -- Revenue bonds due 2005 at stated interest rate of 4.25%, net of discount of $3........ 1,197 1,195 ------- ------- 20,963 20,936 ------- ------- Total nonrecourse project revenue bonds..................... 62,328 64,871 Less: Current maturities.................................. (3,300) (2,570) ------- ------- Nonrecourse project revenue bonds, net of current maturities............................................. $59,028 $62,301 ======= ======= Amounts recorded in other assets as restricted cash -- Debt service fund......................................... $ 7,287 $ 7,275 ======= ======= In 1996, the Maryland Energy Financing Administration (the "Administration") issued nonrecourse tax-exempt project revenue bonds (the "Maryland Project Revenue Bonds") in the aggregate amount of $58.6 million. The Administration loaned the proceeds of the Maryland Project Revenue Bonds to Wheelabrator Water Technologies Baltimore L.L.C., now Synagro's wholly owned subsidiary known as Synagro-Baltimore, L.L.C., pursuant to a June 1996 loan agreement, and the terms of the loan mirror the terms of the Maryland Project Revenue Bonds. The loan financed a portion of the costs of constructing thermal facilities located in Baltimore County, Maryland, at the site of its Back River Wastewater Treatment Plant, and in the City of Baltimore, Maryland, at the site of its Patapsco Wastewater Treatment Plant. The Company assumed all obligations associated with the Maryland Project Revenue Bonds in connection with its acquisition of the Bio Gro division of Waste Management, Inc. ("Bio Gro") in 2000. Maryland Project Revenue Bonds in the aggregate amount of approximately $17.2 million have already been repaid. The remaining Maryland Project Revenue Bonds bear interest at annual rates between 5.85 percent and 6.45 percent and mature on dates between December 1, 2005, and December 1, 2016. The Maryland Project Revenue Bonds are primarily collateralized by the pledge of revenues and assets related to the Company's Back River and Patapsco thermal facilities. The underlying service contracts between the Company and the City of Baltimore obligated the Company to design, construct and operate the thermal facilities and obligated the City of Baltimore to deliver biosolids for processing at the thermal facilities. The City of Baltimore makes all payments under the service contracts directly with a trustee for the purpose of paying the Maryland Project Revenue Bonds. At the Company's option, it may cause the redemption of the Maryland Project Revenue Bonds at any time on or after December 1, 2006, subject to redemption prices specified in the loan agreement. The Maryland Project Revenue Bonds will be redeemed at any time upon the occurrence of certain extraordinary conditions, as defined in the loan agreement. Synagro-Baltimore, L.L.C. guarantees the performance of services under the underlying service agreements with the City of Baltimore. Under the terms of the Bio Gro acquisition purchase agreement, Waste Management, Inc. also guarantees the performance of services under those service agreements. Synagro has agreed to pay Waste Management $0.5 million per year beginning in 2007 until the Maryland Project Revenue Bonds are paid or its guarantee is removed. Neither Synagro-Baltimore, L.L.C nor Waste Management has guaranteed payment of the Maryland Project Revenue Bonds or the loan funded by the Maryland Project Revenue Bonds. 62
10-K63rd Page of 87TOC1stPreviousNextBottomJust 63rd
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) The loan agreement, based on the terms of the related indenture, requires that Synagro place certain monies in restricted fund accounts and that those funds be used for various designated purposes (e.g., debt service reserve funds, bond funds, etc.). Monies in these funds will remain restricted until the Maryland Project Revenue Bonds are paid. At December 31, 2004, the Maryland Project Revenue Bonds were collateralized by property, machinery and equipment with a net book value of approximately $54.3 million and restricted cash of approximately $6.2 million, of which approximately $5.6 million is in a debt service fund that is established to partially secure certain payments and can be utilized to make the final payment at the Company's request. SACRAMENTO PROJECT BONDS In December 2002, the California Pollution Control Financing Authority (the "Authority") issued nonrecourse revenue bonds in the aggregate amount of $20.9 million (net of original issue discount of $0.4 million). The nonrecourse revenue bonds consist of $19.7 million (net of original issue discount of $0.4 million) Series 2002-A and $1.2 million (net of original issue discount of $9,000) Series 2002-B (collectively, the "Sacramento Bonds"). The Authority loaned the proceeds of the Sacramento Bonds to Sacramento Project Finance, Inc., a wholly owned subsidiary of the Company, pursuant to a loan agreement dated December 1, 2002. The purpose of the loan is to finance the design, permitting, constructing and equipping of a biosolids dewatering and heat drying/pelletizing facility for the Sacramento Regional County Sanitation District ("Sanitation District"). The Sacramento Bonds bear interest at annual rates between 4.25 percent and 5.50 percent and mature on dates between December 1, 2006, and December 1, 2024. The Sacramento facility has been constructed and commenced commercial operations in December 2004. The Sacramento Bonds are primarily collateralized by the pledge of certain revenues and all of the property of Sacramento Project Finance, Inc. The facility will be owned by Sacramento Project Finance, Inc. and leased to Synagro Organic Fertilizer Company of Sacramento, Inc., another wholly owned subsidiary of the Company. Synagro Organic Fertilizer Company of Sacramento, Inc. will be obligated under a lease agreement dated December 1, 2002, to pay base rent to Sacramento Project Finance, Inc. in an amount exceeding the debt service of the Bonds. The facility will be located on property owned by the Sanitation District. The Sanitation District will provide the principal source of revenues to Synagro Organic Fertilizer Company of Sacramento, Inc. through a service fee under a contract that has been executed. At the Company's option, it may cause the early redemption of some Sacramento Bonds at any time on or after December 1, 2007, subject to redemption prices specified in the loan agreement. The loan agreement requires that Sacramento Project Finance, Inc. place certain monies in restricted accounts and that those funds be used for designated purposes (e.g., operation and maintenance expense account, reserve requirement accounts, etc.). Monies in these funds will remain restricted until the Sacramento Bonds are paid. At December 31, 2004, the Bonds are partially collateralized by restricted cash of approximately $3.7 million, of which approximately $1.7 million is in a debt service fund that was established to secure certain payments and can be utilized to make the final payment at the Company's request, and the remainder is reserved for construction costs expected to be incurred after notice to proceed is received. The Company is not a guarantor of the Sacramento Bonds or the loan funded by the Sacramento Bonds. The Maryland Project Revenue Bonds and the Sacramento Bonds are excluded from the financial covenant calculations required by the Company's Senior Credit Agreement. 63
10-K64th Page of 87TOC1stPreviousNextBottomJust 64th
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) (8) CAPITAL LEASE OBLIGATIONS During 2003 and 2004, the Company entered into various capital lease transactions to purchase transportation and operating equipment. The capital leases have lease terms of three to six years with interest rates from 4.9 percent to 9.34 percent. The net book value of the equipment related to capital leases totaled approximately $15.7 million as of December 31, 2004. Future minimum lease payments, together with the present value of the minimum lease payments, are as follows (in thousands): [Download Table] YEAR ENDED DECEMBER 31, ----------------------- 2005...................................................... $ 3,870 2006...................................................... 3,440 2007...................................................... 3,980 2008...................................................... 4,278 2009...................................................... 794 Thereafter................................................ 136 ------- Total minimum lease payments................................ 16,498 Amount representing interest................................ (2,152) ------- Present value of minimum lease payments................... 14,346 Current maturities of capital lease obligations........... (3,028) ------- Long-term capital lease obligations....................... $11,318 ======= (9) INCOME TAXES The following summarizes the provision for income taxes included in the Company's consolidated statement of operations: [Download Table] YEAR ENDED DECEMBER 31, ------------------------ 2004 2003 2002 ------ ------ ------ (IN THOUSANDS) Provision for income taxes................................. $8,646 $5,225 $6,784 Income tax benefit related to cumulative effect of change in accounting for asset retirement obligations in 2003... -- (292) -- ------ ------ ------ $8,646 $4,933 $6,784 ====== ====== ====== Federal and state income tax provisions are as follows: [Download Table] YEAR ENDED DECEMBER 31, ------------------------ 2004 2003 2002 ------ ------ ------ (IN THOUSANDS) Federal: Current.................................................. $ 286 $ -- $ -- Deferred................................................. 7,351 4,270 6,251 State: Current.................................................. 892 419 137 Deferred................................................. 117 244 396 ------ ------ ------ $8,646 $4,933 $6,784 ====== ====== ====== 64
10-K65th Page of 87TOC1stPreviousNextBottomJust 65th
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) Actual income tax provision differs from income tax provision computed by applying the U.S. federal statutory corporate rate of 35 percent to income before provision for income taxes as follows: [Enlarge/Download Table] YEAR ENDED DECEMBER 31, ------------------------- 2004 2003 2002 ----- ----- ----- Provision at the statutory rate............................. 35.0% 35.0% 35.0% Increase resulting from: State income taxes, net of benefit for federal deduction.............................................. 4.6% 3.8% 2.7% Other items, net.......................................... 0.4% 1.6% 0.3% ---- ---- ---- 40.0% 40.4% 38.0% ==== ==== ==== Significant components of the Company's deferred tax assets and liabilities for federal income taxes consist of the following (in thousands): [Download Table] DECEMBER 31, ----------------- 2004 2003 ------- ------- (IN THOUSANDS) Deferred tax assets -- Net operating loss carryforwards.......................... $28,801 $33,127 Alternative minimum tax credit............................ 326 40 Accruals not currently deductible for tax purposes........ 3,159 2,764 Allowance for bad debts................................... 455 566 Other..................................................... 2,108 1,212 ------- ------- Total deferred tax assets.............................. 34,849 37,709 Valuation allowance for deferred tax assets................. (920) (920) Deferred tax liability -- Differences between book and tax bases of fixed assets.... 42,876 39,651 Differences between book and tax bases of goodwill........ 9,544 7,853 ------- ------- Total deferred tax liabilities......................... 52,420 47,504 ------- ------- Net deferred tax liability............................. $18,491 $10,715 ======= ======= As of December 31, 2004, the Company had net operating loss ("NOL") carryforwards of approximately $78.6 million available to reduce future income taxes. These carryforwards begin to expire in 2008. A change in ownership, as defined by federal income tax regulations, could significantly limit the Company's ability to utilize its carryforwards. Accordingly, the Company's ability to utilize its NOLs to reduce future taxable income and tax liabilities may be limited. Additionally, because federal tax laws limit the time during which these carryforwards may be applied against future taxes, the Company may not be able to take full advantage of these attributes for federal income tax purposes. The net deferred tax liability is recorded in other long-term liabilities in the accompanying consolidated balance sheet. (10) COMMITMENTS AND CONTINGENCIES LEASES The Company leases certain facilities and equipment for its corporate and operations offices under noncancelable long-term operating lease agreements. Rental expense was approximately $7.9 million, 65
10-K66th Page of 87TOC1stPreviousNextBottomJust 66th
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) $7.5 million and $5.0 million for 2004, 2003 and 2002, respectively. Minimum annual rental commitments under these leases are as follows (in thousands): [Download Table] YEAR ENDING DECEMBER 31, ------------------------ 2005........................................................ $ 8,300 2006........................................................ 6,015 2007........................................................ 5,191 2008........................................................ 4,151 2009........................................................ 3,953 Thereafter.................................................. 13,814 ------- $41,424 ======= During 2004 and 2003, the Company entered into operating lease transactions for transportation and operating equipment. The operating leases have terms of two to eight years. Additionally, the Company has guaranteed a maximum lease risk amount to the lessor of one of the operating leases. The fair value of this guaranty is approximately $0.1 million as of December 31, 2004. CUSTOMER CONTRACTS A substantial portion of the Company's revenue is derived from services provided under contracts and written agreements with the Company's customers. Some of these contracts, especially those contracts with large municipalities (including our largest contract and at least four of the Company's top ten contracts), provide for termination of the contract by the customer after giving relatively short notice (in some cases as little as ten days). In addition, these contracts contain liquidated damages clauses which may or may not be enforceable in the case of early termination of the contracts. If one or more of these contracts are terminated prior to the expiration of its term, and the Company is not able to replace revenues from the terminated contracts or receive liquidated damages pursuant to the terms of the contract, the lost revenue could have a material and adverse effect on the Company's business, financial condition and results of operations. LITIGATION The Company's business activities are subject to environmental regulation under federal, state and local laws and regulations. In the ordinary course of conducting its business activities, the Company becomes involved in judicial and administrative proceedings involving governmental authorities at the federal, state and local levels. The Company believes that these matters will not have a material adverse effect on its business, financial condition and results of operations. However, the outcome of any particular proceeding cannot be predicted with certainty. Reliance Insurance For the 24 months ended October 31, 2000 (the "Reliance Coverage Period"), the Company insured certain risks, including automobile, general liability, and worker's compensation, with Reliance National Indemnity Company ("Reliance") through policies totaling $26 million in annual coverage. On May 29, 2001, the Commonwealth Court of Pennsylvania entered an order appointing the Pennsylvania Insurance Commissioner as Rehabilitator and directing the Rehabilitator to take immediate possession of Reliance's assets and business. On June 11, 2001, Reliance's ultimate parent, Reliance Group Holdings, Inc., filed for bankruptcy under Chapter 11 of the United States Bankruptcy Code of 1978, as amended. On October 3, 2001, the Pennsylvania Insurance Commissioner removed Reliance from rehabilitation and placed it into liquidation. 66
10-K67th Page of 87TOC1stPreviousNextBottomJust 67th
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) Claims have been asserted and/or brought against the Company and its affiliates related to alleged acts or omissions occurring during the Reliance Coverage Period. It is possible, depending on the outcome of possible claims made with various state insurance guaranty funds, that the Company will have no, or insufficient, insurance funds available to pay any potential losses. There are uncertainties relating to the Company's ultimate liability, if any, for damages arising during the Reliance Coverage Period, the availability of the insurance coverage, and possible recovery for state insurance guaranty funds. In June 2002, the Company settled one such claim that was pending in Jackson County, Texas. The full amount of the settlement was paid by insurance proceeds; however, as part of the settlement, the Company agreed to reimburse the Texas Property and Casualty Insurance Guaranty Association an amount ranging from $0.6 to $2.5 million depending on future circumstances. The Company estimated its exposure at approximately $1.0 million for the potential reimbursement to the Texas Property and Casualty Insurance Guaranty Association for costs associated with the settlement of this case and for unpaid insurance claims and other costs for which coverage may not be available due to the pending liquidation of Reliance. The Company believes accruals of approximately $1.0 million as of December 31, 2004, are adequate to provide for its exposures. The final resolution of these exposures could be substantially different from the amount recorded. DESIGN AND BUILD CONTRACT RISK The Company participates in design and build construction operations, usually as a general contractor. Virtually all design and construction work is performed by unaffiliated subcontractors. As a consequence, the Company is dependent upon the continued availability of and satisfactory performance by these subcontractors for the design and construction of its facilities. There is no assurance that there will be sufficient availability of and satisfactory performance by these unaffiliated subcontractors. In addition, inadequate subcontractor resources and unsatisfactory performance by these subcontractors could have a material adverse effect on the Company's business, financial condition and results of operation. Further, as the general contractor, the Company is legally responsible for the performance of its contracts and, if such contracts are under-performed or nonperformed by its subcontractors, the Company could be financially responsible. Although the Company's contracts with its subcontractors provide for indemnification if its subcontractors do not satisfactorily perform their contract, there can be no assurance that such indemnification would cover the Company's financial losses in attempting to fulfill the contractual obligations. OTHER There are various other lawsuits and claims pending against the Company that have arisen in the normal course of business and relate mainly to matters of environmental, personal injury and property damage. The outcome of these matters is not presently determinable but, in the opinion of the Company's management, the ultimate resolution of these matters will not have a material adverse effect on the consolidated financial condition, results of operations or cash flows of the Company. The Company is required under various regulations to procure licenses and permits to conduct its operations. These licenses and permits are subject to periodic renewal without which its operations could be adversely affected. There can be no assurance that regulatory requirements will not change to the extent that it would materially affect the Company's consolidated financial statements. As of March 9, 2005, Synagro has issued performance bonds of approximately $138 million and other guarantees. Such financial instruments are given in the ordinary course of business. Synagro insures the majority of its contractual obligations through performance bonds. 67
10-K68th Page of 87TOC1stPreviousNextBottomJust 68th
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) SELF-INSURANCE The Company is substantially self-insured for worker's compensation, employer's liability, auto liability, general liability and employee group health claims in view of the relatively high per-incident deductibles the Company absorbs under its insurance arrangements for these risks. Losses up to deductible amounts are estimated and accrued based upon known facts, historical trends, industry averages, and actuarial assumptions regarding future claims development and claims incurred but not reported. (11) OTHER COMPREHENSIVE LOSS The Company's accumulated comprehensive loss for the twelve months ended December 31, 2004, 2003 and 2002, is summarized as follows: [Enlarge/Download Table] YEAR ENDED DECEMBER 31, --------------------------- 2004 2003 2002 ------- ------- ------- (IN THOUSANDS) Cumulative effect of change in accounting for derivatives........................................... $(2,058) $(2,058) $(2,058) Change in fair value of derivatives..................... (2,201) (2,201) (2,201) Reclassification adjustment to earnings................. 2,972 2,159 1,346 Tax benefit of changes in fair value.................... 489 798 1,107 ------- ------- ------- $ (798) $(1,302) $(1,806) ======= ======= ======= (12) STOCKHOLDERS' EQUITY PREFERRED STOCK The Company is authorized to issue up to 10,000,000 shares of Preferred Stock, which may be issued in one or more series or classes by the Board of Directors of the Company. Each such series or class shall have such powers, preferences, rights and restrictions as determined by resolution of the Board of Directors. Series A Junior Participating Preferred Stock will be issued upon exercise of the Stockholder Rights described below. SERIES D REDEEMABLE PREFERRED STOCK The Company has authorized 32,000 shares of Series D Preferred Stock, par value $.002 per share. In 2000, the Company issued a total of 25,033.601 shares of the Series D Preferred Stock to GTCR Fund VII, L.P. and its affiliates, which is convertible by the holders into a number of shares of the Company's common stock computed by dividing (i) the sum of (a) the number of shares to be converted multiplied by the liquidation value and (b) the amount of accrued and unpaid dividends by (ii) the conversion price then in effect. The initial conversion price is $2.50 per share provided that in order to prevent dilution, the conversion price may be adjusted. The Series D Preferred Stock is senior to the Company's common stock or any other of its equity securities. The liquidation value of each share of Series D Preferred Stock is $1,000 per share. Dividends on each share of Series D Preferred Stock accrue daily at the rate of eight percent per annum on the aggregate liquidation value and may be paid in cash or accrued, at the Company's option. Upon conversion of the Series D Preferred Stock by the holders, the holders may elect to receive the accrued and unpaid dividends in shares of the Company's common stock at the conversion price. The Series D Preferred Stock is entitled to one vote per share. Shares of Series D Preferred Stock are subject to mandatory redemption by the Company on January 26, 2010, at a price per share equal to the liquidation value plus accrued and unpaid dividends. If the outstanding shares of Series D Preferred Stock excluding accrued dividends were converted at December 31, 2004, they would represent 10,013,441 shares of common stock. 68
10-K69th Page of 87TOC1stPreviousNextBottomJust 69th
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) SERIES E REDEEMABLE PREFERRED STOCK The Company has authorized 55,000 shares of Series E Preferred Stock, par value $.002 per share. GTCR Fund VII, L.P. and its affiliates own 37,504.229 shares of Series E Preferred Stock and certain affiliates of The TCW Group, Inc. own 7,254.462 shares. The Series E Preferred Stock is convertible by the holders into a number of shares of the Company's common stock computed by dividing (i) the sum of (a) the number of shares to be converted multiplied by the liquidation value and (b) the amount of accrued and unpaid dividends by (ii) the conversion price then in effect. The initial conversion price is $2.50 per share provided that in order to prevent dilution, the conversion price may be adjusted. The Series E Preferred Stock is senior to the Company's common stock and any other of its equity securities. The liquidation value of each share of Series E Preferred Stock is $1,000 per share. Dividends on each share of Series E Preferred Stock accrue daily at the rate of eight percent per annum on the aggregate liquidation value and may be paid in cash or accrued, at the Company's option. Upon conversion of the Series E Preferred Stock by the holders, the holders may elect to receive the accrued and unpaid dividends in shares of the Company's common stock at the conversion price. The Series E Preferred Stock is entitled to one vote per share. Shares of Series E Preferred Stock are subject to mandatory redemption by the Company on January 26, 2010, at a price per share equal to the liquidation value plus accrued and unpaid dividends. If the outstanding shares of Series E Preferred Stock excluding accrued dividends were converted at December 31, 2004, they would represent 17,903,475 shares of common stock. The future issuance of Series D and Series E Preferred Stock may result in noncash beneficial conversions valued in future periods recognized as preferred stock dividends if the market value of the Company's common stock is higher than the conversion price at date of issuance. EARNINGS PER SHARE Basic earnings per share (EPS) is computed by dividing net income applicable to common stock by the weighted average number of common shares outstanding for the period. For periods in which the Company has reported a cumulative effect of an accounting change, the Company uses income from continuing operations as the "control number" in determining whether potential common shares are dilutive or antidilutive. That is, the same number of potential common shares used in computing the diluted per-share amount for income from continuing operations has been used in computing all other reported diluted per-share amounts even if those amounts will be antidilutive to their respective basic per-share amounts. Diluted EPS is computed by dividing net income before preferred stock dividends by the total of the weighted average number of common shares outstanding for the period, the weighted average number of shares of common stock that would be issued assuming conversion of the Company's preferred stock, and other common stock equivalents for options and warrants outstanding determined using the treasury stock method. 69
10-K70th Page of 87TOC1stPreviousNextBottomJust 70th
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) The following table summarizes the net income and weighted average shares to reconcile basic EPS and diluted EPS for the fiscal years 2004, 2003, and 2002 (in thousands except share and per share data): [Enlarge/Download Table] YEAR ENDED DECEMBER 31, --------------------------------------- 2004 2003 2002 ----------- ----------- ----------- Net Income: Net income before cumulative effect of change in accounting for asset retirement obligations and preferred stock dividends................................ $ 12,954 $ 7,754 $ 11,064 Cumulative effect of change in accounting for asset retirement obligations......... -- 476 -- ----------- ----------- ----------- Net income before preferred stock dividends................................ 12,954 7,278 11,064 Preferred stock dividends................... 8,827 8,209 7,659 ----------- ----------- ----------- Net income (loss) applicable to common stock.................................... $ 4,127 $ (931) $ 3,405 =========== =========== =========== Earnings (loss) per share: Basic Earnings (loss) per share before cumulative effect of change in accounting for asset retirement obligations............................ $ 0.21 $ (0.03) $ 0.17 Cumulative effect of change in accounting for asset retirement obligations....... -- (0.02) -- ----------- ----------- ----------- Net income (loss) per share.............. $ 0.21 $ (0.05) $ 0.17 =========== =========== =========== Weighted average shares outstanding for basic earnings per share calculation..... 19,777,041 19,775,821 19,627,132 Diluted Earnings (loss) per share before preferred stock dividends and cumulative effect of change in accounting for asset retirement obligations............................ $ 0.21 $ (0.03) $ 0.17 Cumulative effect of change in accounting for asset retirement obligations....... -- (0.02) -- ----------- ----------- ----------- Net income (loss) per share.............. $ 0.21 $ (0.05) $ 0.17 =========== =========== =========== Weighted average shares: Weighted average shares outstanding for basic and diluted earnings per share..... 19,777,041 19,775,821 19,627,132 =========== =========== =========== Basic and diluted EPS are the same for 2004, 2003 and 2002 because diluted EPS was less dilutive than basic EPS. Accordingly, 38,903,912, 35,494,147 and 32,899,330 shares representing common stock equivalents have been excluded from the diluted earnings per share calculations for 2004, 2003 and 2002, respectively. STOCKHOLDERS' RIGHTS PLAN In December 1996, the Company adopted a stockholders' rights plan (the "Rights Plan"). The Rights Plan provides for a dividend distribution of one preferred stock purchase right ("Right") for each outstanding share of the Company's common stock, to stockholders of record at the close of business on January 10, 1997. The Rights Plan is designed to deter coercive takeover tactics and to prevent an acquirer from gaining control 70
10-K71st Page of 87TOC1stPreviousNextBottomJust 71st
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) of the Company without offering a fair price to all of the Company's stockholders. The Rights will expire on December 31, 2006. Each Right entitles stockholders to buy one one-thousandth of a newly issued share of Series A Junior Participating Preferred Stock of the Company at an exercise price of $10. The Rights are exercisable only if a person or group acquires beneficial ownership of 15 percent or more of the Company's common stock or commences a tender or exchange offer which, if consummated, would result in that person or group owning 15 percent or more of the common stock of the Company. However, the Rights will not become exercisable if common stock is acquired pursuant to an offer for all shares which a majority of the Board of Directors determines to be fair to and otherwise in the best interests of the Company and its stockholders. If, following an acquisition of 15 percent or more of the Company's common stock, the Company is acquired by that person or group in a merger or other business combination transaction, each Right would then entitle its holder to purchase common stock of the acquiring company having a value of twice the exercise price. The effect will be to entitle the Company stockholders to buy stock in the acquiring company at 50 percent of its market price. The Company may redeem the Rights at $.001 per Right at any time on or prior to the tenth business day following the acquisition of 15 percent or more of its common stock by a person or group or commencement of a tender offer for such 15 percent ownership. In connection with the issuance of the Series C Preferred Stock, Series D Preferred Stock and Series E Preferred Stock to GTCR Funds VII, L.P. and its affiliates, and TCW/Crescent Lenders, the Board of Directors waived the application of the Rights Plan. (13) STOCK OPTION PLANS At December 31, 2004, the Company had outstanding stock options granted under the 2000 Stock Option Plan (the "2000 Plan") and the Amended and Restated 1993 Stock Option Plan (the "Plan") for officers, directors and key employees of the Company (collectively, the "Option Plans"). At December 31, 2004, there were 3,614,000 options for shares of common stock reserved under the 2000 Plan for future grants. Effective with the approval of the 2000 Plan, no further grants will be made under the 1993 Plan. The exercise price of options granted shall be at least 100 percent (110 percent for 10 percent or greater stockholders) of the fair value of Common Stock on the date of grant. Options must be granted within ten years from the date of the Plan and become exercisable at such times as determined by the Plan committee. Options are exercisable for no longer than five years for certain ten percent or greater stockholders and for no longer than ten years for others. 71
10-K72nd Page of 87TOC1stPreviousNextBottomJust 72nd
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) A summary of the Company's stock option plans as of December 31, 2004, 2003 and 2002, and changes during those years is presented below: 2000 Plan [Enlarge/Download Table] WEIGHTED AVERAGE SHARES UNDER EXERCISE EXERCISE OPTION PRICE RANGE PRICE ------------ ----------- -------- Options outstanding at January 1, 2002............. 4,435,092 $2.50-6.31 $2.73 Granted.......................................... 345,000 2.50 2.50 Canceled......................................... (218,500) 2.50 2.50 --------- ---------- ----- Options outstanding at December 31, 2002........... 4,561,592 $2.50-6.31 $2.73 Granted.......................................... 127,500 2.50-2.61 2.52 Canceled......................................... (45,000) 2.50 2.50 --------- ---------- ----- Options outstanding at December 31, 2003........... 4,644,092 $2.50-6.31 $2.72 Granted.......................................... 617,500 2.50-3.34 2.72 Exercised........................................ (7,800) 2.50 2.50 Canceled......................................... (146,200) 2.50 2.50 --------- ---------- ----- Options outstanding at December 31, 2004........... 5,107,592 $2.50-6.31 $2.73 ========= ========== ===== Exercisable at December 31, 2004................... 3,229,892 $2.50-6.31 $2.83 ========= ========== ===== 1993 Plan [Enlarge/Download Table] WEIGHTED AVERAGE SHARES UNDER EXERCISE EXERCISE OPTION PRICE RANGE PRICE ------------ ----------- -------- Options outstanding at January 1, 2002............. 1,095,673 $2.00-6.31 $3.47 Canceled/expired................................. (35,000) 3.00-3.63 3.18 --------- ---------- ----- Options outstanding at December 31, 2002........... 1,060,673 $2.00-6.31 $3.48 Canceled/expired................................. (120,000) 2.75-4.00 3.48 --------- ---------- ----- Options outstanding at December 31, 2003........... 940,673 $2.00-6.31 $3.48 Exercised........................................ (3,000) 2.38 2.38 Canceled/expired................................. (87,840) 2.00-6.31 3.51 --------- ---------- ----- Options outstanding at December 31, 2004........... 849,833 $2.00-6.31 $3.48 ========= ========== ===== Exercisable at December 31, 2004................... 849,833 $2.00-6.31 $3.48 ========= ========== ===== 72
10-K73rd Page of 87TOC1stPreviousNextBottomJust 73rd
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) Other Options In addition to options issuable under the above plans, the Company has other options outstanding to employees and directors of the Company which were issued at exercise prices equal to the fair market value at the grant date of the options, and are summarized as follows: [Enlarge/Download Table] WEIGHTED AVERAGE SHARES UNDER EXERCISE EXERCISE OPTION PRICE RANGE PRICE ------------ ----------- -------- Options outstanding at January 1, 2002.............. 2,036,954 $2.00-6.94 $3.36 Granted........................................... 1,000,000 2.50 2.50 --------- ---------- ----- Options outstanding at December 31, 2002............ 3,036,954 $2.00-6.94 $3.08 Granted........................................... 150,000 2.50 2.50 --------- ---------- ----- Options outstanding at December 31, 2003............ 3,186,954 $2.00-6.94 $3.05 Exercised......................................... (23,000) 2.00 2.00 Canceled.......................................... (221,332) 6.94 6.94 --------- ---------- ----- Options outstanding at December 31, 2004............ 2,942,622 $2.00-4.75 $2.76 ========= ========== ===== Exercisable at December 31, 2004.................... 2,222,622 $2.00-4.75 $2.85 ========= ========== ===== The following ranges of options were outstanding as of December 31, 2004: [Download Table] WEIGHTED AVERAGE OUTSTANDING SHARES EXERCISE PRICE WEIGHTED AVERAGE CONTRACTUAL LIFE UNDER OPTION RANGE EXERCISE PRICE (IN YEARS) EXERCISABLE ------------------ -------------- ---------------- ---------------- ----------- 6,914,630.... $2.00-2.99 $2.51 6.23 4,316,930 1,500,326.... 3.00-3.99 3.24 4.96 1,500,326 160,091...... 4.00-5.99 4.84 5.69 160,091 325,000...... 6.00-6.94 6.31 6.03 325,000 (14) REORGANIZATION COSTS In response to lower-than-expected operating results, management performed a review of its overhead structure and reorganized certain administrative functions. As a result of these decisions, during 2003 the Company recorded $1.2 million of severance costs connected with the termination of 18 employees and consultants. These costs are reported as reorganization costs in the accompanying 2003 consolidated statement of operations. Approximately $0.7 million was recorded in accrued expenses at December 31, 2003, in the accompanying 2003 consolidated balance sheet related to the 2003 reorganization. During 2002, the Company reorganized by reducing the number of its operating regions, which resulted in approximately $0.7 million of severance costs in connection with the termination of 39 employees and approximately $0.2 million of terminated office lease arrangements. The total costs incurred of approximately $0.9 million have been reported as reorganization costs in the accompanying 2002 consolidated statement of operations. All costs related to the 2002 reorganization were paid as of December 31, 2003. (15) SPECIAL CHARGES We incurred a special charge of $0.3 million for costs associated with the re-audit of our 2001 financial statements during 2004. 73
10-K74th Page of 87TOC1stPreviousNextBottomJust 74th
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) (16) EMPLOYEE BENEFIT PLANS The Company sponsors a defined contribution retirement plan for full-time and some part-time employees. The plan covers employees at all of the Company's operating locations. The defined contribution plan provides for contributions ranging from 1 percent to 15 percent of covered employees' salaries or wages. The Company may make a matching contribution as a percentage of the employee contribution. The matching contributions totaled approximately $1.1 million for each of 2004, 2003 and 2002. (17) QUARTERLY RESULTS OF OPERATIONS (UNAUDITED) Quarterly financial information for the years ended December 31, 2004 and 2003, is summarized as follows (in thousands, except per share data): [Enlarge/Download Table] QUARTER ENDED QUARTER ENDED ---------------------------------------------- ------------------------------------------- MARCH 31, JUNE 30, SEPT. 30, DEC. 31, MARCH 31, JUNE 30, SEPT. 30, DEC. 31, 2004 2004 2004 2004 2003 2003 2003 2003 --------- ---------- ---------- -------- --------- -------- --------- -------- (RESTATED) (RESTATED) (IN THOUSANDS, EXCEPT FOR PER SHARE DATA) (IN THOUSANDS, EXCEPT FOR PER SHARE DATA) Revenues............. $72,660 $82,164 $85,940 $85,100 $63,229 $75,641 $79,634 $80,048 Gross profit......... 12,316 18,911 19,373 17,222 11,842 20,140 18,660 13,459 Operating income..... 6,652 13,946 12,883 10,403 5,540 14,306 12,522 4,037 Net income (loss) applicable to common stock....... $(1,258) $ 2,950 $ 2,138 $ 297 $(2,662) $ 2,961 $ 2,230 $(3,460) Earnings (loss) per share Basic.............. $ (0.06) $ 0.15 $ 0.11 $ 0.02 $ (0.13) $ 0.15 $ 0.11 $ (0.17) Diluted............ $ (0.06) $ 0.09 $ 0.07 $ 0.02 $ (0.13) $ 0.09 $ 0.08 $ (0.17) The sum of the individual quarterly earnings per share amounts do not agree with year-to-date earnings per share as each quarter's computation is based on the weighted average number of shares outstanding during the quarter, the weighted average stock price during the quarter, and the dilutive effects of the redeemable preferred stock and stock options, if applicable, in each quarter. During the audit of the Company's year end financial statements an adjustment was made to revenue recognized under the percentage-of-completion method of accounting for imputed interest on receivables associated with a long-term contract that will be collected over an extended period following completion of the contract. In addition, the Company reclassified gains on assets sales from other expense to income from operations. The adjustment related to percentage of completion resulted in a restatement of the Company's report on Form 10-Q/A and Form 10-Q during the quarters ended June 30, 2004 and September 30, 2004, respectively. As a result, for the quarter ended June 30, 2004, revenue decreased $0.1 million from $82.3 million to $82.2 million, gross profit decreased $0.1 million from $19.0 million to $18.9 million, operating income increased $0.6 million from $13.3 million to $13.9 million, net income applicable to common stock decreased $0.1 million from $3.0 million to $2.9 million and basic and diluted earnings per share remained the same. For the quarter ended September 30, 2004, revenue decreased $0.4 million from $86.3 million to $85.9 million, gross profit decreased $0.3 million from $19.7 million to $19.4 million, operating income decreased $0.3 million from $13.2 million to $12.9 million, net income applicable to common stock decreased $0.2 million from $2.3 million to $2.1 million and basic and diluted earnings per share decreased by $0.01. (18) RELATED PARTY Proceeds from the sale of $150 million aggregate principal amount of Notes were used to repay and refinance existing indebtedness under the Company's previous credit facility as of April 17, 2002, and the 74
10-K75th Page of 87TOC1stPreviousNextBottomJust 75th
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) Company's subordinated debt. Affiliates of GTCR Golder Rauner LLC and The TCW Group, Inc., the Company's preferred stockholders, were participating lenders under the subordinated debt, and as such, they received the portion of the proceeds from the sale of the Notes that were used to retire all amounts outstanding under the subordinated debt, approximately $26.4 million each. As part of the purchase price of Earthwise, the Company entered into a $1.5 million note agreement with the former owners who stayed on as employees. The note is payable in three equal, annual installments beginning October 2003, and has an interest rate of five percent paid quarterly. The first payment was made on September 30, 2003. In May 2003, the Company incurred indebtedness of $0.5 million to the former owners of Aspen Resources in connection with the Aspen Resources acquisition. The note to the former owners is payable monthly at an annual interest rate of five percent. The Company maintains one lease with an affiliate of one of its stockholders. The lease has an initial term through December 31, 2013. Rental payments made under this lease in 2004 totaled approximately $0.1 million. (19) CONDENSED CONSOLIDATING FINANCIAL STATEMENTS As discussed in Note 6, as of December 31, 2004, all of the Company's 100% owned domestic subsidiaries, except the subsidiaries formed to own and operate the compost project in Southern California, South Kern Industrial Center, L.L.C. (see Note 5), and the Sacramento biosolids processing facility, Synagro Organic Fertilizer Company of Sacramento, Inc. and Sacramento Project Finance, Inc. (see Note 7) (collectively the "Non-Guarantor Subsidiaries"), are Guarantors of the Notes. Each of the Guarantors is 100 percent owned by the parent company and the guarantees are full, unconditional and joint and several. Additionally, the Company is not a Guarantor for the debt of the Non-Guarantor Subsidiaries. Accordingly, the following condensed consolidating balance sheet as of December 31, 2004, and December 31, 2003, has been provided. The parent company has no independent assets or operations. In addition, the Non-Guarantor Subsidiaries had immaterial operations and cash flows from December 31, 2003, through December 31, 2004, because the facility began operations at the end of December 2004. Consequently, no condensed consolidating statements of operations or cash flows have been provided. 75
10-K76th Page of 87TOC1stPreviousNextBottomJust 76th
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) CONDENSED CONSOLIDATING BALANCE SHEETS AS OF DECEMBER 31, 2004 [Enlarge/Download Table] NON- GUARANTOR GUARANTOR PARENT SUBSIDIARIES SUBSIDIARIES ELIMINATIONS CONSOLIDATED -------- ------------ ------------ ------------ ------------ (DOLLARS IN THOUSANDS) ASSETS Current Assets: Cash and cash equivalents............... $ 99 $ 21 $ 206 $ -- $ 326 Restricted cash......................... -- 655 -- -- 655 Accounts receivable, net................ -- 63,367 524 -- 63,891 Note receivable, current................ -- 218 -- -- 218 Prepaid expenses and other current assets................................ -- 19,663 11 -- 19,674 -------- -------- ------- --------- -------- Total current assets............. 99 83,924 741 -- 84,764 Property, machinery & equipment, net...... -- 202,659 22,882 -- 225,541 Other Assets: Goodwill................................ -- 171,855 -- -- 171,855 Investments in subsidiaries............. 81,649 -- -- (81,649) -- Intercompany............................ 261,399 -- -- (261,399) -- Restricted cash -- construction fund.... -- -- 1,988 -- 1,988 Restricted cash -- debt service fund.... -- 5,573 1,714 -- 7,287 Other, net.............................. 5,204 11,135 3,010 -- 19,349 -------- -------- ------- --------- -------- Total assets..................... $348,351 $475,146 $30,335 $(343,048) $510,784 ======== ======== ======= ========= ======== LIABILITIES AND STOCKHOLDERS' EQUITY Current Liabilities: Short term debt......................... $ -- $ -- $ 4,000 $ -- $ 4,000 Current maturities of long-term debt.... 244 604 -- -- 848 Current maturities of nonrecourse project revenue bonds................. -- 3,300 -- -- 3,300 Current maturities of capital lease obligations........................... -- 3,028 -- -- 3,028 Accounts payable and accrued expenses... 3,896 56,192 2,581 -- 62,669 -------- -------- ------- --------- -------- Total current liabilities........ 4,140 63,124 6,581 -- 73,845 Long-Term Debt: Long-term debt obligations, net......... 178,189 264 -- -- 178,453 Nonrecourse project revenue bonds, net................................... -- 38,065 20,963 -- 59,028 Intercompany............................ -- 261,399 -- (261,399) -- Capital lease obligations, net.......... -- 11,318 -- -- 11,318 -------- -------- ------- --------- -------- Total long-term debt.................. 178,189 311,046 20,963 (261,399) 248,799 Other long-term liabilities............... 2,171 22,118 -- -- 24,289 -------- -------- ------- --------- -------- Total liabilities................ 184,500 396,288 27,544 (261,399) 346,933 Commitments and Contingencies Redeemable Preferred Stock, 69,792.29 shares issued and outstanding, redeemable at $1,000 per share.......... 95,126 -- -- -- 95,126 Stockholders' Equity: Capital................................. 73,398 36,339 2,750 (39,089) 73,398 Accumulated deficit..................... (3,875) 42,519 41 (42,560) (3,875) Accumulated other comprehensive loss.... (798) -- -- -- (798) -------- -------- ------- --------- -------- Total stockholders' equity....... 68,725 78,858 2,791 (81,649) 68,725 -------- -------- ------- --------- -------- Total liabilities and stockholders' equity.................................. $348,351 $475,146 $30,335 $(343,048) $510,784 ======== ======== ======= ========= ======== 76
10-K77th Page of 87TOC1stPreviousNextBottomJust 77th
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) CONDENSED CONSOLIDATING BALANCE SHEETS AS OF DECEMBER 31, 2003 [Enlarge/Download Table] NON- GUARANTOR GUARANTOR PARENT SUBSIDIARIES SUBSIDIARIES ELIMINATIONS CONSOLIDATED -------- ------------ ------------ ------------ ------------ (DOLLARS IN THOUSANDS) ASSETS Current Assets: Cash and cash equivalents.......... $ 91 $ 64 $ 51 $ -- $ 206 Restricted cash.................... -- 1,410 -- -- 1,410 Accounts receivable, net........... -- 59,581 -- -- 59,581 Note receivable, current........... -- 342 -- -- 342 Prepaid expenses and other current assets.......................... -- 10,840 -- -- 10,840 -------- -------- ------- --------- -------- Total current assets....... 91 72,237 51 -- 72,379 Property, machinery & equipment, net................................ -- 207,833 5,864 -- 213,697 Other Assets: Goodwill........................... -- 171,051 -- -- 171,051 Investments in subsidiaries........ 75,199 -- -- (75,199) -- Intercompany....................... 267,433 -- -- (267,433) -- Restricted cash -- construction fund............................ -- -- 12,184 -- 12,184 Restricted cash -- debt service fund............................ -- 5,561 1,714 -- 7,275 Other, net......................... 6,217 4,902 2,972 -- 14,091 -------- -------- ------- --------- -------- Total assets............... $348,940 $461,584 $22,785 $(342,632) $490,677 ======== ======== ======= ========= ======== LIABILITIES AND STOCKHOLDERS' EQUITY Current Liabilities: Current maturities of long-term debt............................ $ 955 $ -- $ -- $ -- $ 955 Current maturities of nonrecourse project revenue bonds........... -- 2,570 -- -- 2,570 Current maturities of capital lease obligations..................... -- 2,678 -- -- 2,678 Accounts payable and accrued expenses........................ -- 45,095 564 -- 45,659 -------- -------- ------- --------- -------- Total current liabilities.............. 955 50,343 564 -- 51,862 Long-Term Debt: Long-term debt obligations, net.... 194,084 -- -- -- 194,084 Nonrecourse project revenue bonds, net............................. -- 41,365 20,936 -- 62,301 Intercompany....................... -- 267,433 -- (267,433) -- Capital lease obligations, net..... -- 12,748 -- -- 12,748 -------- -------- ------- --------- -------- Total long-term debt............ 194,084 321,546 20,936 (267,433) 269,133 Other long-term liabilities.......... 3,580 15,781 -- -- 19,361 -------- -------- ------- --------- -------- Total liabilities.......... 198,619 387,670 21,500 (267,433) 340,356 Commitments and Contingencies Redeemable Preferred Stock, 69,792.29 shares issued and outstanding, redeemable at $1,000 per share.......................... 86,299 -- -- -- 86,299 Stockholders' Equity: Capital............................ 82,153 37,804 1,285 (39,089) 82,153 Accumulated deficit................ (16,829) 36,110 -- (36,110) (16,829) Accumulated other comprehensive loss............................ (1,302) -- -- -- (1,302) -------- -------- ------- --------- -------- Total stockholders' equity................... 64,022 73,914 1,285 (75,199) 64,022 -------- -------- ------- --------- -------- Total liabilities and stockholders' equity............................. $348,940 $461,584 $22,785 $(342,632) $490,677 ======== ======== ======= ========= ======== 77
10-K78th Page of 87TOC1stPreviousNextBottomJust 78th
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) (20) SEGMENT INFORMATION (RESTATED) The Company has determined that its segment disclosures for 2003 and 2002 should be restated to expand its segment disclosure from one reporting segment as was originally reported to three reporting segments. Accordingly, the segment information presented for 2003 and 2002 herein has been restated. The Company's Chief Operating Decision Maker regularly evaluates operating results, assesses performance and allocates resources on a geographic basis, with the exception of its rail operations and its engineering, facilities, and development ("EFD") group which are separately managed. Accordingly, the Company reports the results of its activities in three reporting segments, which include: Residuals Management Operations, Rail Transportation, and EFD. Residuals Management Operations include the Company's business activities that are managed on a geographic basis in the Northeast, Central, South, and West regions of the United States. These geographic areas have been aggregated and reported as a segment because they meet the aggregation criteria of SFAS 131. Rail Transportation includes the transfer and rail haul of materials across several states where the material is typically either land applied or landfill disposed. Rail Transportation is a separate segment because it is monitored separately and because it only offers long-distance land application and disposal services to its customers. EFD includes construction management activities and start up operations for certain new processing facilities as well as the marketing and sale of certain pellets and compost fertilizers. The Company's operations by reportable segment are summarized below (in thousands): [Enlarge/Download Table] RESIDUALS ENGINEERING MANAGEMENT RAIL FACILITIES SEGMENTS CORPORATE/ OPERATIONS TRANSPORTATION DEVELOPMENT COMBINED ELIMINATIONS CONSOLIDATED ---------- -------------- ----------- -------- ------------ ------------ Year ended December 31, 2004 Revenue from external services.................. $274,790 $33,822 $17,252 $325,864 $ -- $325,864 Revenue from other segments.................. -- 4,213 -- 4,213 (4,213) -- Depreciation and amortization expenses..... 17,296 1,619 143 19,058 844 19,902 Income (loss) from operations................ 55,857 5,134 (1,628) 59,363 (15,479) 43,884 Total assets................ 393,396 52,022 40,985 486,403 24,381 510,784 Capital expenditures........ 11,848 733 12,127 24,708 887 25,595 Year ended December 31, 2003 (Restated) Revenue from external services.................. $253,610 $36,217 $ 8,725 $298,552 $ -- $298,552 Revenue from other segments.................. -- 3,818 -- 3,818 (3,818) -- Depreciation and amortization expenses..... 15,789 1,477 138 17,404 1,222 18,626 Income (loss) from operations................ 46,655 6,194 (3,842) 49,007 (12,602) 36,405 Total assets................ 396,049 49,720 26,063 471,832 18,845 490,677 Capital expenditures........ 9,823 1,082 6,150 17,055 1,373 18,428 Year ended December 31, 2002 (Restated) Revenue from external services.................. $226,738 $28,893 $16,997 $272,628 $ -- $272,628 Revenue from other segments.................. -- 3,301 -- 3,301 (3,301) -- Depreciation and amortization expenses..... 13,419 803 102 14,324 964 15,288 Income (loss) from operations................ 52,922 5,505 (1,713) 56,714 (9,670) 47,044 Capital expenditures........ 10,274 1,263 192 11,729 805 12,534 78
10-K79th Page of 87TOC1stPreviousNextBottomJust 79th
SYNAGRO TECHNOLOGIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) Corporate assets primarily include prepaid expenses, investments in subsidiaries and intercompany loans. Corporate expenses primarily include general and administrative expenses and adjustments for insurance and other benefit allocations. The accounting policies of the Company's segments are the same as those described for the Company in Note 1. Revenues from transactions with other segments are based on terms substantially similar to transactions with unrelated third party customers. The following reconciles segment income from operations to the Company's consolidated income before provision for income taxes: [Enlarge/Download Table] YEAR ENDED DECEMBER 31, --------------------------------- 2004 2003 2002 ------- ---------- ---------- (RESTATED) (RESTATED) ---------- ---------- (IN THOUSANDS) Segment income from operations......................... $58,509 $49,014 $56,470 Corporate expenses and adjustments..................... 15,479 12,602 9,670 ------- ------- ------- Income from operations................................. 43,030 36,412 46,800 Total other expense, net............................... 21,430 23,433 28,952 ------- ------- ------- Income before provision for income taxes............. $21,600 $12,979 $17,848 ======= ======= ======= Revenues generated from the services that the Company provides are summarized below: [Enlarge/Download Table] YEAR ENDED DECEMBER 31, ---------------------------------- 2004 2002 2003 -------- ---------- ---------- (RESTATED) (RESTATED) ---------- ---------- (IN THOUSANDS) Facilities operations................................ $100,222 $ 92,388 $ 80,576 Product marketing.................................... 11,486 12,910 10,776 Land application and disposal........................ 176,202 175,576 153,154 Cleanout services.................................... 26,780 12,658 16,916 Design and build..................................... 11,174 5,020 11,206 -------- -------- -------- Total revenues..................................... $325,864 $298,552 $272,628 ======== ======== ======== Facilities operations include revenues generated from providing drying and pelletization, composting, and incineration operations services. Land application and disposal includes revenues generated from providing land application, dewatering, and disposal services. Product marketing includes revenues generated from selling pellets and compost as organic fertilizers. Cleanout services include revenues generated from lagoon and digester cleanout projects. The Company had one customer that accounted for approximately 16 percent, 17 percent, and 15 percent of total revenue for the years ended December 31, 2004, 2003, and 2002, respectively and whose revenue are included in the Residuals Management Operations and Rail Transportation reporting segments. 79
10-K80th Page of 87TOC1stPreviousNextBottomJust 80th
ITEM 9. CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURE None. ITEM 9A. CONTROLS AND PROCEDURES EVALUATION OF DISCLOSURE CONTROLS AND PROCEDURES We maintain disclosure controls and procedures to alert us on a timely basis to material information that would be required to include in our periodic filings under the Exchange Act. Exchange Act Rule 13a-15(d) defines "disclosure controls and procedures" to mean controls and procedures of a company that are designed to ensure that information required to be disclosed by the company in the reports that it files or submits under the Exchange Act is recorded, processed, summarized and reported, within the time periods specified in the Commission's rules and forms. The definition further states that disclosure controls and procedures include, without limitation, controls and procedures designed to ensure that the information required to be disclosed by a company in the reports that it files or submits under the Exchange Act is accumulated and communicated to the company's management, including its principal executive and principal financial officers, or persons performing similar functions, as appropriate to allow timely decisions regarding required disclosure. In preparing our consolidated financial statements for the year ended December 31, 2004, the Company determined that its segment disclosures should be restated from one reporting segment as was originally reported to three reporting segments. The Company concluded, with the concurrence of the Audit Committee that the consolidated financial statements for the years ended December 31, 2003 and 2002 required restatement. This restatement is reflected in this Form 10-K for the annual period ended December 31, 2004. Additionally, the Company determined that its financial results for the third and second quarters of 2004 should be restated to reflect an adjustment to revenue recognized under the percentage of completion method of accounting for imputed interest on receivables associated with a long-term contract which will be collected over an extended period of time following the completion of the contract. This restatement was reflected in Form 10-Q/A's as previously filed and as reflected in Note 17 to the consolidated financial statements included elsewhere herein. The Company has concluded that the errors resulting in these restatements were attributable to control weaknesses related to our financial reporting processes and constituted a material weakness in our internal controls over financial reporting. This is due to the fact that the adjustments and disclosures which resulted in this restatement were not identified by our existing control structure. Accordingly, the Chief Executive Officer and Chief Financial Officer have concluded that the disclosure controls and procedures were ineffective at December 31, 2004. During 2005 management has begun to take action and put procedures in place to correct the weaknesses in our internal controls over financial reporting. The Company has begun to formulate procedures related to documenting and analyzing complex technical issues which will formally document conclusions regarding such matters. Management is currently in the process of hiring an independent third party to assist in the preparation of the Company's compliance with Rule 404 of the Sarbanes Oxley Act of 2002. Other than the items noted above, there were no other changes in our internal control over financial reporting during the quarter ended December 31, 2004 that has materially affected or is reasonably likely to affect our internal control over financial reporting. PART III In accordance with paragraph (3) of General Instruction G to Form 10-K, Part III of this Report is omitted because the Company has filed with the Securities and Exchange Commission, not later than 120 days after December 31, 2004, a definitive proxy statement pursuant to Regulation 14A involving the election of directors. Reference is made to the sections of such proxy statement entitled "Other Information -- Principal Stockholders," "Other Information -- Executive Compensation," "Election of Directors -- 80
10-K81st Page of 87TOC1stPreviousNextBottomJust 81st
Management Stockholdings," "Principal Accountant Fees," and "Other Information -- Certain Transactions," which sections and subsections of such proxy statement are incorporated herein. PART IV ITEM 15. EXHIBITS AND FINANCIAL STATEMENT SCHEDULES 1. Financial Statements: [Download Table] PAGE ---- Report of Independent Registered Public Accounting Firm -- PricewaterhouseCoopers LLP................................ 43 Consolidated Balance Sheets as of December 31, 2004 and 2003...................................................... 44 Consolidated Statements of Operations for the Years Ended December 31, 2004, 2003 and 2002.......................... 45 Consolidated Statements of Stockholders' Equity for the Years Ended December 31, 2004, 2003 and 2002.............. 46 Consolidated Statements of Cash Flows for the Years Ended December 31, 2004, 2003 and 2002.......................... 47 Notes to Consolidated Financial Statements.................. 49 2. Financial Schedules: All financial statement schedules are omitted for the reason that they are not required or are not applicable, or the required information is shown in the financial statements or the notes thereto. 3. Exhibits: [Download Table] 3.1 -- Restated Certificate of Incorporation of Synagro Technologies, Inc. (the "Company") dated August 16, 1996 (Incorporated by reference to Exhibit 3.1 to the Company's Post-Effective Amendment No. 1 to Registration Statement No. 33-95028, dated October 25, 1996). 3.2 -- Amended and Restated Bylaws of the Company dated effective January 27, 2000 (Incorporated by reference to Exhibit No. 3.2 to the Company's Annual Report on Form 10-K for the year ended December 31, 2001). 4.1 -- Specimen Common Stock Certificate of the Company (Incorporated by reference to Exhibit 4.1 to the Company's Registration Statement on Form 10, dated December 29, 1992). 4.2 -- Certificate of Designations, Preferences and Rights of Series D Convertible Preferred Stock of Synagro Technologies, Inc. (Incorporated by reference to Exhibit 2.5 to the Company's Current Report on Form 8-K, dated February 17, 2000). 4.3 -- Certificate of Designations, Preferences and Rights of Series E Convertible Preferred Stock of Synagro Technologies, Inc. (Incorporated by reference to Exhibit 2.3 to the Company's Current Report on Form 8-K, dated June 30, 2000). 4.4 -- Amended and Restated Warrant Agreement, dated August 14, 2000, by and between Synagro Technologies, Inc. and GTCR Capital Partners, L.P. (Incorporated by reference to Exhibit 2.6 to the Company's Current Report on Form 8-K, dated August 28, 2000). 4.5 -- TCW/Crescent Warrant Agreement dated August 14, 2000, by and among Synagro Technologies, Inc. and TCW/Crescent Mezzanine partners II, L.P., TCW/Crescent Mezzanine Trust II, TCW Leveraged Income Trust, L.P., TCW Leveraged Income Trust II, L.P., and TCW Leveraged Income Trust IV, L.P. (Incorporated by reference to Exhibit 2.5 to the Company's Current Report on Form 8-K, dated August 28, 2000). 4.6 -- Form of Stock Purchase Warrant (Incorporated by reference to Exhibit 2.7 to the Company's Current Report on Form 8-K, dated August 28, 2000). 81
10-K82nd Page of 87TOC1stPreviousNextBottomJust 82nd
[Download Table] 4.7 -- Amended and Restated Registration Agreement dated August 14, 2000, by and between Synagro Technologies, Inc., GTCR Fund VII. L.P., GTCR Co-Invest, L.P., GTCR Capital Partners, L.P., TCW/Crescent Mezzanine Partners II, L.P., TCW/Crescent Mezzanine Trust II, TCW Leveraged Income Trust, L.P., TCW Leveraged Income Trust II, L.P., and TCW Leverage Income Trust IV, L.P. (Incorporated by reference to Exhibit 2.8 to the Company's Current Report on Form 8-K, dated August 28, 2000). 4.8 -- Stockholders Agreement dated August 14, 2000, by and between Synagro Technologies Inc., GTCR Fund VII, L.P., GTCR Co-Invest, L.P., GTCR Capital Partners, L.P., TCW/Crescent Mezzanine Partners II, L.P., TCW/Crescent Mezzanine Trust II, TCW Leveraged Income Trust, L.P., TCW Leveraged Income Trust II, L.P., and TCW Leveraged Income Trust IV, L.P. (Incorporated by reference to Exhibit 2.9 to the Company's Current Report on Form 8-K, dated August 28, 2000). 4.9 -- Form of TCW/Crescent Warrant (Incorporated by reference to Exhibit 2.10 to the Company's Current Report on Form 8-K, dated August 28, 2000). 4.10 -- Form of GTCR Warrant (Incorporated by reference to Exhibit 2.11 to the Company's Current Report on Form 8-K, dated August 28, 2000). 10.1 -- Form of Indemnification Agreement (Incorporated by reference to Appendix F to the Company's Proxy Statement on Schedule 14A for Annual Meeting of Stockholders, dated May 9, 1996). 10.2 -- Amended and Restated 1993 Stock Option Plan dated August 5, 1996 (Incorporated by reference to Exhibit 4.1 to the Company's Registration Statement on Form S-8 (No. 333-64999), dated September 30, 1998). 10.3 -- Stock Purchase Agreement dated March 31, 2000, by and between Synagro Technologies, Inc. and Compost America Holding Company, Inc. (Incorporated by reference to Exhibit 2.1 to the Company's Current Report on Form 8-K, dated June 30, 2000). 10.4 -- Earn Out Agreement dated June 15, 2000, by and among Synagro Technologies, Inc. and Compost America Holding Company, Inc. (Incorporated by reference to Exhibit 2.2 to the Company's Current Report on Form 8-K, dated June 30, 2000). 10.5 -- Purchase Agreement dated January 27, 2000, by and between Synagro Technologies, Inc. and GTCR Fund VII, L.P. (Incorporated by reference to Exhibit 2.1 to the Company's Current Report on Form 8-K, dated February 17, 2000). 10.6 -- Professional Services Agreement, dated January 27, 2000,by and between Synagro Technologies, Inc. and GTCR Fund VII, L.P. (Incorporated by reference to Exhibit 2.7 to the Company's Current Report on Form 8-K, dated February 17, 2000). 10.7 -- Amended and Restated Senior Subordinated Loan Agreement, dated August 14, 2000, by and among Synagro Technologies, Inc., certain subsidiary guarantors, GTCR Capital Partners, L.P. and TCW/ Crescent Mezzanine Partners II, L.P., TCW/Crescent Mezzanine Trust II, TCW Leveraged Income Trust, L.P., TCW Leveraged Income Trust II, L.P., and TCW Leveraged Income Trust IV, L.P. (Incorporated by reference to Exhibit 2.2 to the Company's Current Report on Form 8-K, dated February 17, 2000). 10.8 -- Stock Purchase Agreement dated April 28, 2000, by and among Synagro Technologies, Inc., Resco Holdings, Inc., Waste Management Holdings, Inc., and Waste Management, Inc. (Incorporated by reference to Exhibit 2.1 to the Company's Current Report on Form 8-K, dated August 28, 2000). 10.9 -- Amended and Restated Monitoring Agreement dated August 14, 2000, by and between Synagro Technologies, Inc., GTCR Golder Rauner, L.L.C., and TCW/Crescent Mezzanine Partners II, L.P., TCW/Crescent Mezzanine Trust II, TCW Leveraged Income Trust, L.P., TCW Leveraged Income Trust II, L.P., and TCW Leveraged Income Trust IV, L.P. (Incorporated by reference to Exhibit 2.12 to the Company's Current Report on Form 8-K, dated August 28, 2000). 10.10 -- Employment Agreement dated February 19, 1999, by and between Synagro Technologies, Inc. and Ross M. Patten (Incorporated by reference to Exhibit 10.20 to the Company's Current Report on Form 10-K/A, dated April 30, 2001); Agreement Concerning Employment Rights dated January 27, 2000, by and between Synagro Technologies, Inc. and Ross M. Patten (Incorporated by reference to Exhibit 2.8 to the Company's Current Report on Form 8-K, dated February 17, 2000).(1) 10.11 -- Employment Agreement dated February 19, 1999, by and between Synagro Technologies, Inc. and Mark A. Rome (Incorporated by reference to Exhibit 10.21 to the Company's Current Report on Form 10-K/A, dated April 30, 2001); Agreement Concerning Employment Rights dated January 27, 2000, by and between Synagro Technologies, Inc. and Mark A. Rome (Incorporated by reference to Exhibit 2.9 to the Company's Current Report on Form 8-K, dated February 17, 2000).(1) 82
10-K83rd Page of 87TOC1stPreviousNextBottomJust 83rd
[Download Table] 10.12 -- Employment Agreement dated February 19, 1999, by and between Synagro Technologies, Inc. and Alvin L. Thomas II (Incorporated by reference to Exhibit 10.22 to the Company's Current Report on Form 10-K/A, dated April 30, 2001); Agreement Concerning Employment Rights dated January 27, 2000, by and between Synagro Technologies, Inc. and Alvin L. Thomas, II (Incorporated by reference to Exhibit 2.10 to the Company's Current Report on Form 8-K, dated February 17, 2000).(1) 10.13 -- Employment Agreement dated May 10, 1999, by and between Synagro Technologies, Inc. and J. Paul Withrow (Incorporated by reference to Exhibit 2.11 to the Company's Current Report on Form 8-K, dated February 17, 2000); Agreement Concerning Employment Rights dated January 27, 2000, by and between Synagro Technologies, Inc. and J. Paul Withrow (Incorporated by reference to Exhibit 2.12 to the Company's Current Report on Form 8-K, dated February 17, 2000).(1) 10.14 -- Amendment No. 2 to Agreement Concerning Employment Rights dated March 1, 2001, by and between Synagro Technologies, Inc. and Ross M. Patten (Incorporated by reference to the Company's Annual Report on Form 10-K for the year ended December 31, 2001).(1) 10.15 -- Amendment No. 2 to Agreement Concerning Employment Rights dated March 1, 2001, by and between Synagro Technologies, Inc. and Mark A. Rome (Incorporated by reference to the Company's Annual Report on Form 10-K for the year ended December 31, 2001).(1) 10.16 -- Amendment No. 2 to Agreement Concerning Employment Rights dated March 1, 2001, by and between Synagro Technologies, Inc. and Alvin L. Thomas, II (Incorporated by reference to the Company's Annual Report on Form 10-K for the year ended December 31, 2001).(1) 10.17 -- Amendment No. 2 to Agreement Concerning Employment Rights dated March 1, 2001, by and between Synagro Technologies, Inc. and J. Paul Withrow (Incorporated by reference to the Company's Annual Report on Form 10-K for the year ended December 31, 2001).(1) 10.18 -- 2000 Stock Option Plan dated October 31, 2000 (Incorporated by reference to Exhibit A to the Company's Proxy Statement on Schedule 14A for Annual Meeting of Stockholders, dated September 28, 2000).(1) 10.19 -- Employment Agreement dated March 1, 2002, by and between Synagro Technologies, Inc. and Robert Boucher Incorporated by reference to the Company's Annual Report on Form 10-K for the year ended December 31, 2001).(1) 10.20 -- Amendment No. 1 to Employment Agreement dated effective February 1, 2002, by and between Synagro Technologies, Inc. and Randall S. Tuttle (Incorporated by reference to the Company's Annual Report on Form 10-K for the year ended December 31, 2001).(1) 10.21 -- Third Amended and Credit Agreement dated May 8, 2002, among Synagro Technologies, Inc., various financial institutions, and Bank of America, N.A. (Incorporated by reference to the Company's Form 10-Q for the period ended March 31, 2002). 10.22 -- Amendment No. 3 to Employment Agreement dated effective December 30, 2003, by and between Synagro Technologies, Inc. and Ross M. Patten (Incorporated by reference to the Company's Annual Report on Form 10-K for the year ended December 31, 2003).(1) 10.23 -- General Release dated effective December 30, 2003, executed and delivered by Ross M. Patten in favor of Synagro Technologies, Inc. (Incorporated by reference to the Company's Annual Report on Form 10-K for the year ended December 31, 2003).(1) 21.1 -- Subsidiaries of Synagro Technologies, Inc. 23.1* -- Consent of Independent Registered Public Accounting Firm 31.1* -- Section 302 Certification of Chief Executive Officer 31.2* -- Section 302 Certification of Chief Financial Officer 32.1* -- Section 906 Certification of Chief Executive Officer 32.2* -- Section 906 Certification of Chief Financial Officer --------------- * Filed with this Form 10-K. (1) Management contract or compensatory plan or agreement. 83
10-K84th Page of 87TOC1stPreviousNextBottomJust 84th
SIGNATURES Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized. SYNAGRO TECHNOLOGIES, INC. (Registrant) BY: /s/ ROBERT C. BOUCHER, JR. ------------------------------------ Robert C. Boucher, Jr. Chief Executive Officer Date: March 21, 2005 Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below by the following persons on behalf of the registrant and in the capacities and on the dates indicated. [Enlarge/Download Table] SIGNATURE TITLE DATE --------- ----- ---- /s/ ROSS M. PATTEN Chairman of the Board March 21, 2005 ------------------------------------------------ Ross M. Patten /s/ ROBERT C. BOUCHER, JR. Chief Executive Officer and Director March 21, 2005 ------------------------------------------------ (Principal Executive Officer) Robert C. Boucher, Jr. /s/ J. PAUL WITHROW Chief Financial Officer and Director March 21, 2005 ------------------------------------------------ (Principal Accounting Officer) J. Paul Withrow /s/ GENE MEREDITH Director March 21, 2005 ------------------------------------------------ Gene Meredith /s/ KENNETH CH'UAN-K'AI LEUNG Director March 21, 2005 ------------------------------------------------ Kenneth Ch'uan-k'ai Leung /s/ ALFRED TYLER, 2ND Director March 21, 2005 ------------------------------------------------ Alfred Tyler, 2nd /s/ DAVID A. DONNINI Director March 21, 2005 ------------------------------------------------ David A. Donnini /s/ VINCENT J. HEMMER Director March 21, 2005 ------------------------------------------------ Vincent J. Hemmer /s/ GEORGE E. SPERZEL Director March 21, 2005 ------------------------------------------------ George E. Sperzel 84
10-K85th Page of 87TOC1stPreviousNextBottomJust 85th
INDEX TO EXHIBITS [Download Table] 3.1 -- Restated Certificate of Incorporation of Synagro Technologies, Inc. (the "Company") dated August 16, 1996 (Incorporated by reference to Exhibit 3.1 to the Company's Post-Effective Amendment No. 1 to Registration Statement No. 33-95028, dated October 25, 1996). 3.2 -- Amended and Restated Bylaws of the Company dated effective January 27, 2000 (Incorporated by reference to Exhibit No. 3.2 to the Company's Annual Report on Form 10-K for the year ended December 31, 2001). 4.1 -- Specimen Common Stock Certificate of the Company (Incorporated by reference to Exhibit 4.1 to the Company's Registration Statement on Form 10, dated December 29, 1992). 4.2 -- Certificate of Designations, Preferences and Rights of Series D Convertible Preferred Stock of Synagro Technologies, Inc. (Incorporated by reference to Exhibit 2.5 to the Company's Current Report on Form 8-K, dated February 17, 2000). 4.3 -- Certificate of Designations, Preferences and Rights of Series E Convertible Preferred Stock of Synagro Technologies, Inc. (Incorporated by reference to Exhibit 2.3 to the Company's Current Report on Form 8-K, dated June 30, 2000). 4.4 -- Amended and Restated Warrant Agreement, dated August 14, 2000, by and between Synagro Technologies, Inc. and GTCR Capital Partners, L.P. (Incorporated by reference to Exhibit 2.6 to the Company's Current Report on Form 8-K, dated August 28, 2000). 4.5 -- TCW/Crescent Warrant Agreement dated August 14, 2000, by and among Synagro Technologies, Inc. and TCW/Crescent Mezzanine partners II, L.P., TCW/Crescent Mezzanine Trust II, TCW Leveraged Income Trust, L.P., TCW Leveraged Income Trust II, L.P., and TCW Leveraged Income Trust IV, L.P. (Incorporated by reference to Exhibit 2.5 to the Company's Current Report on Form 8-K, dated August 28, 2000). 4.6 -- Form of Stock Purchase Warrant (Incorporated by reference to Exhibit 2.7 to the Company's Current Report on Form 8-K, dated August 28, 2000). 4.7 -- Amended and Restated Registration Agreement dated August 14, 2000, by and between Synagro Technologies, Inc., GTCR Fund VII. L.P., GTCR Co-Invest, L.P., GTCR Capital Partners, L.P., TCW/Crescent Mezzanine Partners II, L.P., TCW/Crescent Mezzanine Trust II, TCW Leveraged Income Trust, L.P., TCW Leveraged Income Trust II, L.P., and TCW Leverage Income Trust IV, L.P. (Incorporated by reference to Exhibit 2.8 to the Company's Current Report on Form 8-K, dated August 28, 2000). 4.8 -- Stockholders Agreement dated August 14, 2000, by and between Synagro Technologies Inc., GTCR Fund VII, L.P., GTCR Co-Invest, L.P., GTCR Capital Partners, L.P., TCW/Crescent Mezzanine Partners II, L.P., TCW/Crescent Mezzanine Trust II, TCW Leveraged Income Trust, L.P., TCW Leveraged Income Trust II, L.P., and TCW Leveraged Income Trust IV, L.P. (Incorporated by reference to Exhibit 2.9 to the Company's Current Report on Form 8-K, dated August 28, 2000). 4.9 -- Form of TCW/Crescent Warrant (Incorporated by reference to Exhibit 2.10 to the Company's Current Report on Form 8-K, dated August 28, 2000). 4.10 -- Form of GTCR Warrant (Incorporated by reference to Exhibit 2.11 to the Company's Current Report on Form 8-K, dated August 28, 2000). 10.1 -- Form of Indemnification Agreement (Incorporated by reference to Appendix F to the Company's Proxy Statement on Schedule 14A for Annual Meeting of Stockholders, dated May 9, 1996). 10.2 -- Amended and Restated 1993 Stock Option Plan dated August 5, 1996 (Incorporated by reference to Exhibit 4.1 to the Company's Registration Statement on Form S-8 (No. 333-64999), dated September 30, 1998). 10.3 -- Stock Purchase Agreement dated March 31, 2000, by and between Synagro Technologies, Inc. and Compost America Holding Company, Inc. (Incorporated by reference to Exhibit 2.1 to the Company's Current Report on Form 8-K, dated June 30, 2000). 10.4 -- Earn Out Agreement dated June 15, 2000, by and among Synagro Technologies, Inc. and Compost America Holding Company, Inc. (Incorporated by reference to Exhibit 2.2 to the Company's Current Report on Form 8-K, dated June 30, 2000). 85
10-K86th Page of 87TOC1stPreviousNextBottomJust 86th
[Download Table] 10.5 -- Purchase Agreement dated January 27, 2000, by and between Synagro Technologies, Inc. and GTCR Fund VII, L.P. (Incorporated by reference to Exhibit 2.1 to the Company's Current Report on Form 8-K, dated February 17, 2000). 10.6 -- Professional Services Agreement, dated January 27, 2000, by and between Synagro Technologies, Inc. and GTCR Fund VII, L.P. (Incorporated by reference to Exhibit 2.7 to the Company's Current Report on Form 8-K, dated February 17, 2000). 10.7 -- Amended and Restated Senior Subordinated Loan Agreement, dated August 14, 2000, by and among Synagro Technologies, Inc., certain subsidiary guarantors, GTCR Capital Partners, L.P. and TCW/ Crescent Mezzanine Partners II, L.P., TCW/Crescent Mezzanine Trust II, TCW Leveraged Income Trust, L.P., TCW Leveraged Income Trust II, L.P., and TCW Leveraged Income Trust IV, L.P. (Incorporated by reference to Exhibit 2.2 to the Company's Current Report on Form 8-K, dated February 17, 2000). 10.8 -- Stock Purchase Agreement dated April 28, 2000, by and among Synagro Technologies, Inc., Resco Holdings, Inc., Waste Management Holdings, Inc., and Waste Management, Inc. (Incorporated by reference to Exhibit 2.1 to the Company's Current Report on Form 8-K, dated August 28, 2000). 10.9 -- Amended and Restated Monitoring Agreement dated August 14, 2000, by and between Synagro Technologies, Inc., GTCR Golder Rauner, L.L.C., and TCW/Crescent Mezzanine Partners II, L.P., TCW/Crescent Mezzanine Trust II, TCW Leveraged Income Trust, L.P., TCW Leveraged Income Trust II, L.P., and TCW Leveraged Income Trust IV, L.P. (Incorporated by reference to Exhibit 2.12 to the Company's Current Report on Form 8-K, dated August 28, 2000). 10.10 -- Employment Agreement dated February 19, 1999, by and between Synagro Technologies, Inc. and Ross M. Patten (Incorporated by reference to Exhibit 10.20 to the Company's Current Report on Form 10-K/A, dated April 30, 2001); Agreement Concerning Employment Rights dated January 27, 2000, by and between Synagro Technologies, Inc. and Ross M. Patten (Incorporated by reference to Exhibit 2.8 to the Company's Current Report on Form 8-K, dated February 17, 2000).(1) 10.11 -- Employment Agreement dated February 19, 1999, by and between Synagro Technologies, Inc. and Mark A. Rome (Incorporated by reference to Exhibit 10.21 to the Company's Current Report on Form 10-K/A, dated April 30, 2001); Agreement Concerning Employment Rights dated January 27, 2000, by and between Synagro Technologies, Inc. and Mark A. Rome (Incorporated by reference to Exhibit 2.9 to the Company's Current Report on Form 8-K, dated February 17, 2000).(1) 10.12 -- Employment Agreement dated February 19, 1999, by and between Synagro Technologies, Inc. and Alvin L. Thomas II (Incorporated by reference to Exhibit 10.22 to the Company's Current Report on Form 10-K/A, dated April 30, 2001); Agreement Concerning Employment Rights dated January 27, 2000, by and between Synagro Technologies, Inc. and Alvin L. Thomas, II (Incorporated by reference to Exhibit 2.10 to the Company's Current Report on Form 8-K, dated February 17, 2000).(1) 10.13 -- Employment Agreement dated May 10, 1999, by and between Synagro Technologies, Inc. and J. Paul Withrow (Incorporated by reference to Exhibit 2.11 to the Company's Current Report on Form 8-K, dated February 17, 2000); Agreement Concerning Employment Rights dated January 27, 2000, by and between Synagro Technologies, Inc. and J. Paul Withrow (Incorporated by reference to Exhibit 2.12 to the Company's Current Report on Form 8-K, dated February 17, 2000).(1) 10.14 -- Amendment No. 2 to Agreement Concerning Employment Rights dated March 1, 2001, by and between Synagro Technologies, Inc. and Ross M. Patten (Incorporated by reference to the Company's Annual Report on Form 10-K for the year ended December 31, 2001).(1) 10.15 -- Amendment No. 2 to Agreement Concerning Employment Rights dated March 1, 2001, by and between Synagro Technologies, Inc. and Mark A. Rome (Incorporated by reference to the Company's Annual Report on Form 10-K for the year ended December 31, 2001).(1) 10.16 -- Amendment No. 2 to Agreement Concerning Employment Rights dated March 1, 2001, by and between Synagro Technologies, Inc. and Alvin L. Thomas, II (Incorporated by reference to the Company's Annual Report on Form 10-K for the year ended December 31, 2001).(1) 10.17 -- Amendment No. 2 to Agreement Concerning Employment Rights dated March 1, 2001, by and between Synagro Technologies, Inc. and J. Paul Withrow (Incorporated by reference to the Company's Annual Report on Form 10-K for the year ended December 31, 2001).(1) 86
10-KLast Page of 87TOC1stPreviousNextBottomJust 87th
[Download Table] 10.18 -- 2000 Stock Option Plan dated October 31, 2000 (Incorporated by reference to Exhibit A to the Company's Proxy Statement on Schedule 14A for Annual Meeting of Stockholders, dated September 28, 2000).(1) 10.19 -- Employment Agreement dated March 1, 2002, by and between Synagro Technologies, Inc. and Robert Boucher (Incorporated by reference to the Company's Annual Report on Form 10-K for the year ended December 31, 2001).(1) 10.20 -- Amendment No. 1 to Employment Agreement dated effective February 1, 2002, by and between Synagro Technologies, Inc. and Randall S. Tuttle (Incorporated by reference to the Company's Annual Report on Form 10-K for the year ended December 31, 2001).(1) 10.21 -- Third Amended and Restated Credit Agreement dated May 8, 2002, among Synagro Technologies, Inc., various financial institutions, and Bank of America, N.A. (Incorporated by reference to the Company's Form 10-Q for the period ended March 31, 2002). 10.22 -- Amendment No. 3 to Employment Agreement dated effective December 30, 2003, by and between Synagro Technologies, Inc. and Ross M. Patten (Incorporated by reference to the Company's Annual Report on Form 10-K for the year ended December 31, 2003). (1) 10.23 -- General Release dated effective December 30, 2003, executed and delivered by Ross M. Patten in favor of Synagro Technologies, Inc. (Incorporated by reference to the Company's Annual Report on Form 10-K for the year ended December 31, 2003). (1) 21.1* -- Subsidiaries of Synagro Technologies, Inc. 23.1* -- Consent of Independent Registered Public Accounting Firm 31.1* -- Section 302 Certification of Chief Executive Officer 31.2* -- Section 302 Certification of Chief Financial Officer 32.1* -- Section 906 Certification of Chief Executive Officer 32.2* -- Section 906 Certification of Chief Financial Officer --------------- * Filed with this Form 10-K ** Previously filed 87

Dates Referenced Herein   and   Documents Incorporated by Reference

Referenced-On Page
This ‘10-K’ Filing    Date First  Last      Other Filings
12/1/243063
12/1/163062
12/31/133475
1/26/103269
4/1/0958
12/31/0858
12/1/0763
12/31/067110-K
12/1/0630634
4/1/0659
12/1/053062
6/15/0532534,  8-A12B,  8-K
4/1/054160
Filed as of:3/22/0510-Q/A
Filed on:3/21/0584
3/17/051
3/16/051643
3/9/051967
1/6/054160
For Period End:12/31/0418110-K/A
9/30/047410-Q,  10-Q/A
9/23/044160
9/21/044160
6/30/0417410-Q,  10-Q/A
3/9/043058
1/1/0456
12/31/03238710-K,  10-K/A,  5,  5/A
12/30/038387
9/30/03297510-Q
7/24/034160
5/7/0355
1/1/034356
12/31/02238110-K,  10-K/A,  5
12/1/023063
10/1/0229595
8/26/0255
6/25/024160
5/8/025787
4/17/024174
3/31/02838710-Q,  4
3/1/028387
2/1/028387
1/1/022373
12/31/01818710-K,  10-K/A,  4
10/3/011766
6/25/0141603
6/11/011766
5/29/011766
4/30/01828610-K405/A
3/1/018386
10/31/0017873,  DEF 14A
9/28/008387DEF 14A
8/28/0081868-K
8/14/00598610-Q,  8-K
6/30/00818510-Q,  8-K,  8-K/A
6/15/0082858-K
4/28/00828610-K405/A
3/31/00828510-Q
2/17/0081868-K
1/27/005986
5/10/9983868-K
2/19/998286
9/30/98828510-Q,  10-Q/A,  S-3,  S-8
1/10/9770
10/25/968185POS AM
8/16/968185
8/5/968285
5/9/968285
2/19/934
12/29/928185
 List all Filings 
Top
Filing Submission 0000950129-05-002674   –   Alternative Formats (Word / Rich Text, HTML, Plain Text, et al.)

Copyright © 2024 Fran Finnegan & Company LLC – All Rights Reserved.
AboutPrivacyRedactionsHelp — Sat., Apr. 20, 7:52:59.1am ET